Models 90,000 500,000 Btu/hr
Contents
Checking equipment
Please read before proceeding
Codes
Copper-fin =B=R Rating
Ratings
Copper-fin Specifications
Gas connection pipe
Copper-fin How it works
Models CWN270 Front View Model CWN399 Front View
422
Location of unit
Determine unit location
3Combustion Air Direct from Outside
Determine boiler location
6Combustion Air from Outside Single Opening
Minimum Recommended Combustion AIR Supply to Equipment Room
Conventional Negative Draft Venting System
Venting
Vent Pipe Sizes
Venting
Less from Ridge From Parapet Wall
Vertical Vent Termination Clearances
Vent Materials
Masonry Chimney Installation
Sidewall Venting
Number
7CB with Vent Damper and Vent Damper Terminal Block
Automatic Vent Damper
Gas Supply Gas Pressure Test
Gas connections
Gas Connection
Manifold Pressure
Gas Piping
Install Piping to Control
Clockwise to raise regulator gas pressure, counterclockwise
Gas Manifold Pressure Adjustment Procedure
4Gas Supply Pressure
Checking Gas Supply Pressure
Venting of Combination Gas Valves
Combination Gas Valves
Two Stage Burner Control System
Hydronic piping
Water Flow Switch if equipped
Relief Valve
Low Water Cutoff if equipped
Typical Heating Boiler Installations
Minimum Required Flow For Heating Boiler
General Plumbing Rules
Piping of the Boiler System
System Temperature Rise Chart
Circulator Pump Specifications
Heat Exchanger Pressure Drop Chart
Water Connections Heating Boilers Only
Circulator Pump Requirements
Primary/Secondary Boiler Piping
Boiler Flow Rates
Three Way Valves
4Primary / Secondary Piping of a Single Boiler
Primary / Secondary Piping
Not to Exceed 4 Pipe DIA or MAX. of 12 Apart
8Multiple Boilers Zoned with Circulators
Boiler Operating Temperature Control
Terminal Strip Wiring
Power Venter Connection to Terminal Strip
Electrical connections
Pump Wiring for a Heating Boiler
Temperature Adjustment
Operating Temperature Control
Temperature Control Settings
Locating Temperature Control
Maximum SET Point Determination
Maximum Set Point Determination
Inlet Water Temperature Sensor
Temperature Control Sensors
Multi-Purpose Temperature Sensor
Outdoor Air Temperature Sensor
Installation of a Remote Sensor Boiler Application
Outdoor Air Reset Option
Installation of a Tank Sensor Water Heater Application
Additional Temperature Controls
Manual Reset High Water Temperature Limit Control
Blocked Vent and Flame Roll-Out / Flame Interlock Switch
Start-up
Pre-start Checklist
Initial Start-up
1Gas Valve 90,000 270,000 Btu/hr Models
Lighting Instructions
To Turn OFF GAS to Appliance
Safety Shutoff Test For Standing Pilot Ignition System
Operating Instructions
Intermittent Pilot Spark Ignition System F9/M9
Safety Shutoff Test for Spark Ignition Pilot System
Freeze Protection
To Turn Off Gas to Appliance
Freeze Protection for a Heating Boiler System if required
Water Treatment
Required Temperature Rise
Required Temperature Rise
Domestic water heaters
Domestic Water Heaters 90,000 500,000 Btu/hr Models
Softened Water Systems
Water Chemistry
Pump Operation
1Single water heatersingle tank
2Single water heatermultiple tank
3Multiple water heatersingle tank
Thermostat Settings
Remote Sensor Installation
Minimum Pump Performance
Heat Exchanger
5Danger Warning
Pressure Only Relief Valve
Water Flow Switch if equipped
Thermal Expansion
Cathodic Protection
Service technician
Maintenance and annual startup
Owner maintenance
See the User’s Information Manual for instructions
Maintenance
Check Relief Valve
Check Expansion Tank
Check Control Settings
Check All Wiring
Combustion Air Adjustment
Perform Start-up and Checks
Heat Exchanger / Burner Access
Inspect and Clean Burner
Inspection and Cleaning Procedure
Clear Area
Pilot Flame Adjustment Procedure
Inspection of Heat Exchanger Waterways
Water Circulating Pump
Gas Train and Controls
Review with owner
Troubleshooting
Pilot or replace
Schematic Diagram F1 Unit
Diagrams
Wiring Diagram F1 Unit
90,000 270,000 Btu/hr Models
Wiring Diagram F9 Unit
Schematic Diagram F9 Unit
315,000 399,999 Btu/hr Models
Diagrams
Diagrams
Page
Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10