Lochinvar 500, 90 specs

Revision A (ECO #C06290) initial release.

CFA-I-S Rev A

09/10

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Lochinvar 500 service manual Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10

Contents

Models 90,000 500,000 Btu/hr Contents Please read before proceeding Checking equipment Codes Ratings Copper-fin =B=R Rating Copper-fin Specifications Copper-fin How it works Gas connection pipe Models CWN270 Front View Model CWN399 Front View 422 Determine unit location Location of unit Determine boiler location 3Combustion Air Direct from Outside 6Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Vent Pipe Sizes VentingConventional Negative Draft Venting System Venting Vertical Vent Termination Clearances Less from Ridge From Parapet Wall Masonry Chimney Installation Vent MaterialsSidewall Venting Number Automatic Vent Damper 7CB with Vent Damper and Vent Damper Terminal Block Gas connections Gas Supply Gas Pressure TestGas Connection Manifold Pressure Install Piping to Control Gas Piping Gas Manifold Pressure Adjustment Procedure Clockwise to raise regulator gas pressure, counterclockwise Checking Gas Supply Pressure 4Gas Supply Pressure Two Stage Burner Control System Combination Gas ValvesVenting of Combination Gas Valves Relief Valve Water Flow Switch if equippedHydronic piping Typical Heating Boiler Installations Low Water Cutoff if equippedMinimum Required Flow For Heating Boiler General Plumbing Rules System Temperature Rise Chart Piping of the Boiler System Heat Exchanger Pressure Drop Chart Circulator Pump SpecificationsWater Connections Heating Boilers Only Circulator Pump Requirements Primary/Secondary Boiler Piping Three Way Valves Boiler Flow Rates Primary / Secondary Piping 4Primary / Secondary Piping of a Single Boiler Not to Exceed 4 Pipe DIA or MAX. of 12 Apart 8Multiple Boilers Zoned with Circulators Terminal Strip Wiring Boiler Operating Temperature ControlPower Venter Connection to Terminal Strip Electrical connections Operating Temperature Control Temperature AdjustmentPump Wiring for a Heating Boiler Locating Temperature Control Temperature Control SettingsMaximum SET Point Determination Maximum Set Point Determination Temperature Control Sensors Inlet Water Temperature SensorMulti-Purpose Temperature Sensor Outdoor Air Temperature Sensor Installation of a Tank Sensor Water Heater Application Outdoor Air Reset OptionInstallation of a Remote Sensor Boiler Application Additional Temperature Controls Blocked Vent and Flame Roll-Out / Flame Interlock Switch Manual Reset High Water Temperature Limit Control Initial Start-up Pre-start ChecklistStart-up Lighting Instructions 1Gas Valve 90,000 270,000 Btu/hr Models Safety Shutoff Test For Standing Pilot Ignition System To Turn OFF GAS to Appliance Operating Instructions Safety Shutoff Test for Spark Ignition Pilot System Intermittent Pilot Spark Ignition System F9/M9Freeze Protection To Turn Off Gas to Appliance Water Treatment Freeze Protection for a Heating Boiler System if required Required Temperature Rise Required Temperature RiseDomestic water heaters Domestic Water Heaters 90,000 500,000 Btu/hr Models Pump Operation Water ChemistrySoftened Water Systems 1Single water heatersingle tank 2Single water heatermultiple tank 3Multiple water heatersingle tank Remote Sensor Installation Thermostat SettingsMinimum Pump Performance Heat Exchanger 5Danger Warning Water Flow Switch if equipped Pressure Only Relief ValveThermal Expansion Cathodic Protection Maintenance and annual startup Service technicianOwner maintenance See the User’s Information Manual for instructions Maintenance Check Expansion Tank Check Relief Valve Check All Wiring Check Control SettingsCombustion Air Adjustment Perform Start-up and Checks Inspection and Cleaning Procedure Inspect and Clean BurnerHeat Exchanger / Burner Access Pilot Flame Adjustment Procedure Clear AreaInspection of Heat Exchanger Waterways Water Circulating Pump Review with owner Gas Train and Controls Troubleshooting Pilot or replace Diagrams Schematic Diagram F1 UnitWiring Diagram F1 Unit 90,000 270,000 Btu/hr Models 315,000 399,999 Btu/hr Models Schematic Diagram F9 UnitWiring Diagram F9 Unit Diagrams Diagrams Page Revision a ECO #C06290 initial release CFA-I-S Rev a 09/10