Directives, Standards, Deccon 11/96 | Miller Electric OM-1589

Declaration of Conformity for

European Community (CE) Products

Note This information is provided for units with CE certification (see rating label on unit).

Manufacturer’s Name:

Manufacturer’s Address:

Declares that the product:

Miller Electric Mfg. Co.

1635 W. Spencer Street

Appleton, WI 54914 USA

XR-M

conforms to the following Directives and Standards:

Directives

Low Voltage Directive: 73/23/EEC

Electromagnetic Compatibility (EMC) Directive: 89/336/EEC

Machinery Directives: 89/392/EEC, 91/368/EEC, 93/C 133/04, 93/68/EEC

Standards

Arc Welding Equipment Part I: Welding Power Sources: IEC 974-1

(April 1995 − Draft Revision)

Arc Welding Equipment: Wirefeed Systems: IEC 974-4

(May 1995 − Draft Revision)

Degrees of Protection Provided By Enclosures (IP Code): IEC 529:1989

Insulation Coordination For Equipment With Low-Voltage Systems:

Part I: Principles, Requirements and Tests: IEC 664-1: 1992

Electromagnetic Compatibility, (EMC): EN 50199

Torches And Guns For Arc Welding, EN 50078

European Contact: Mr. Luigi Vacchini, Managing Director

MILLER Europe S.P.A.

Via Privata Iseo

20098 San Giuliano

Milanese, Italy

Telephone: 39(02)98290-1

Fax: 39(02)98281-552

dec_con 11/96

Image 5

Miller Electric OM-1589 manual Directives, Standards, Deccon 11/96

Contents

Description OM-1589Processes From Miller to You Table of Contents 10-2 10-111-1 11-2 Deccon 11/96 DirectivesStandards Page Marks a special safety message Symbol UsageArc Welding Hazards Electric Shock can kill Welding can cause fire or explo- sion ARC Rays can burn eyes and skinFlying Metal can injure eyes Buildup of GAS can injure or kill Principal Safety Standards About Pacemakers EMF Information − Consignes DE Securite − Lire Avant Utilisation Signification des symbolesUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux DES Particules Volantes peuvent blesser les yeux LE Soudage peut provoquer un incendie ou une explosionDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïe LA Chute DE L’APPAREIL peut blesser Risque D’INCENDIE OU’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessures Consignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques − Definitions Disconnect input plug or power before working on machineDrive rolls can injure fingers Keep your head out of the fumes Manufacturer’s Rating Label for CE Products Symbols And Definitions Specifications − InstallationType of Input Welding Power Wire Feed Welding Overall Weight Tools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System Connections Pin Pin Information Rear Panel ConnectionsPin Plug Information Internal Connections for Air-Cooled Gun Internal Connections for Water-Cooled GunTions directly to gun hose To gun parts Tools Needed 11/16, 1-1/8 Water-Cooled Model Shown Front Panel Connections for GunWater-Cooled Guns Air-Cooled Gun Setting Torque Switch Adjusting Contact Tip PositionTorque Switch Removing Top Cover of Gun Wire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire Spool Hub Tension Adjustment Threading Welding Wire Through Feeder Wire Cally live when gun150 mm Open tension arm Tools Needed OM-1589 Pulse Welding Terms − OperationOperational Terms Front Panel Controls Gun Controls Side and Rear Panel Controls Sequence Parameters in a Program − Setting Sequence Parameters Selecting Dual Schedule Pair − Setting Dual Schedule Parameters Dual Schedule Switch Diagrams − Using the Optional Data CardData Card Terms Adapter Wire feeder memory Installing Data CardCard Displays 3 seconds and the 8 programs Display Setting − System SetupSystem Setup Display Parameters Program 2 − Aluminum − Standard Pulse Welding ProgramsProgram 1 − Aluminum Program 4 − Aluminum Program 3 − AluminumGas 100% Argon / 20-Max CFH 24.5 435 325 Program 6 − Aluminum Program 5 − Aluminum23.2 490 290 Gas 100% Argon / 20-45 CFH Program 7 − Aluminum Program 8 Aluminum875 485 140 250 31.5 820 470 135 240 30.9 765 450 21.2 160 305 19.6 105 300 22.2 Teach Points Explained − Teach Points Redefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Serial Number Wire Feeder Date Program Number Wire Size/TypeFlowrate CFHL/min Positive Routine Maintenance − Maintenance and TroubleshootingFeeder Drive Assembly Maintenance Disconnect power before maintaining Changing Gun Contact Tip and Liner Gun Drive Assembly Maintenance Removing Water-Cooled Contact Tip Adapter Removing Air-Cooled Contact Tip AdapterBarrel Extension Remove as shown No Volt Sensed Error Display Error DisplaysRelease Trigger Error Display E s s OM-1589 Using Self Test Disconnect power before troubleshooting TroubleshootingFilter, and clean fittings Trouble Remedy OM-1589 Circuit Diagram − Electrical Diagram 184 771-A Circuit Diagram For Gun OM-1589 List Main Assembly PLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire Drive Panel, Front w/Components -1 Item Panel, Front w/Components PC40 PC60 Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig 133 Item Dia Part Mkgs Description Quantity Your distributor also gives ServiceSupport Step of the way To locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co