Miller Electric OM-1589 guide

Item	Dia.	Part
No.	Mkgs.	No.	Description	Quantity
			Figure 13-5. Barrel Assembly (Fig 13-6 Item 48) (Continued)

. . 17 . . .	. . . . . . . .	. 137 042	. . BARREL ASSEMBLY, water cooled (XRM-15W & 30W models)
			(consisting of)	. . . 1
. . 18 . . .	. . . . . . . .	. 134 800	. . . . O-RING, .614 ID x .070CS	. . . 2
. . 19 . . .	. . . . . . . .	. 164 485	. . . . O-RING, .176 ID x .070CS	. . . 1
. . 20 . . .	. . . . . . . .	. 180 805	. . . . FITTING ASSEMBLY, barrel	. . . 1
. . 21 . . .	. . . . . . . .	. 136 943	. . . . TUBING, teflon	. . . 1
. . 22 . . .	. . . . . . . .	. 136 834	. . . . WASHER, flat .594 ID fbr	. . . 1
. . 23 . . .	. . . . . . . .	. 180 966	. . . . O-RING, .926 ID x .070CS	. . . 4
. . 24 . . .	. . . . . . . .	. 137 041	. . . . BARREL, outer	. . . 1
. . 25 . . .	. . . . . . . .	. 136 836	. . . . INSULATOR, head tube from adapter	. . . 1
. . 26 . . .	. . . . . . . .	. 136 835	. . . . WASHER, flat .390 ID brs	. . . 1
. . 27 . . .	. . . . . . . .	. 136 680	. . . . ADAPTER, contact tube	. . . 1
. . 28 . . .	. . . . . . . .	. 136 748	. . . . NUT, .375-24 stl	. . . 1
. . 29 . . .	. . . . . . . .	. 136 833	. . . . NUT, 1.000-12 stl	. . . 1
. . 30 . . .	. . . . . . . .	. 136 832	. . . . ADAPTER, nozzle	. . . 1
. . 31 . . .	. . . . . . .	♦009 925	. . NOZZLE, spot outside corner .937 ID x 2.375	. . . 1
. . 32 . . .	. . . . . . . .	♦050 116	. . NOZZLE,13/16 orf x 1-5/8 lg	. . . 1
. . 33 . . .	. . . . . . . .	♦050 115	. . NOZZLE, 1/2 orf x 1-5/8 lg	. . . 1
. . 34 . . .	. . . . . . . .	. 050 622	. . NOZZLE, 5/8 orf x 1-5/8 lg	. . . 1
. . 35 . . .	. . . . . . .	♦000 442	. . NOZZLE, spot	. . . 1
. . 36 . . .	. . . . . . .	♦004 466	. . NOZZLE, spot	. . . 1
. . 37 . . .	. . . . . . .	♦000 443	. . NOZZLE, spot inside corner	. . . 1

♦OPTIONAL

To maintain the factory original performance of your Replacement Parts. Model and serial number required

equipment, use only Manufacturer’s Suggested when ordering parts from your local distributor.

OM-1589 Page 53

Image 59

Miller Electric OM-1589 manual Barrel ASSEMBLY, water cooled XRM-15W & 30W models

Contents

Description OM-1589Processes From Miller to You Table of Contents 11-2 10-110-2 11-1 Deccon 11/96 DirectivesStandards Page Electric Shock can kill Symbol UsageMarks a special safety message Arc Welding Hazards Buildup of GAS can injure or kill ARC Rays can burn eyes and skinWelding can cause fire or explo- sion Flying Metal can injure eyes Principal Safety Standards About Pacemakers EMF Information LES Fumées ET LES GAZ peuvent être dangereux Signification des symboles− Consignes DE Securite − Lire Avant Utilisation UN Choc Électrique peut tuer LE Bruit peut affecter l’ouïe LE Soudage peut provoquer un incendie ou une explosionDES Particules Volantes peuvent blesser les yeux DES Pièces Chaudes peuvent pro- voquer des brûlures graves DES Organes Mobiles peuvent provoquer des blessures Risque D’INCENDIE OULA Chute DE L’APPAREIL peut blesser ’EMPLOI Excessif peut Consignes relatives aux stimulateurs cardiaques Principales normes de sécuritéInformation sur les champs électromagnétiques Keep your head out of the fumes Disconnect input plug or power before working on machine− Definitions Drive rolls can injure fingers Manufacturer’s Rating Label for CE Products Symbols And Definitions Welding Overall Weight − InstallationSpecifications Type of Input Welding Power Wire Feed Tools Needed 16, 5/8, 11/16, 3/4 Typical Water-Cooled System Connections Pin Pin Information Rear Panel ConnectionsPin Plug Information To gun parts Internal Connections for Water-Cooled GunInternal Connections for Air-Cooled Gun Tions directly to gun hose Air-Cooled Gun Front Panel Connections for GunTools Needed 11/16, 1-1/8 Water-Cooled Model Shown Water-Cooled Guns Removing Top Cover of Gun Adjusting Contact Tip PositionSetting Torque Switch Torque Switch Wire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Installing Wire Spool Hub Tension Adjustment Threading Welding Wire Through Feeder Tools Needed OM-1589 Cally live when gunWire 150 mm Open tension arm Pulse Welding Terms − OperationOperational Terms Front Panel Controls Gun Controls Side and Rear Panel Controls Sequence Parameters in a Program − Setting Sequence Parameters Selecting Dual Schedule Pair − Setting Dual Schedule Parameters Adapter − Using the Optional Data CardDual Schedule Switch Diagrams Data Card Terms 3 seconds and the 8 programs Installing Data CardWire feeder memory Card Displays Display Setting − System SetupSystem Setup Display Parameters Program 2 − Aluminum − Standard Pulse Welding ProgramsProgram 1 − Aluminum 24.5 435 325 Program 3 − AluminumProgram 4 − Aluminum Gas 100% Argon / 20-Max CFH Gas 100% Argon / 20-45 CFH Program 5 − AluminumProgram 6 − Aluminum 23.2 490 290 21.2 160 305 19.6 105 300 22.2 Program 8 AluminumProgram 7 − Aluminum 875 485 140 250 31.5 820 470 135 240 30.9 765 450 Teach Points Explained − Teach Points Redefining Pulse Parameters Redefining Teach PointsRedefining IPM Teach Point Positive Date Program Number Wire Size/TypeSerial Number Wire Feeder Flowrate CFHL/min Disconnect power before maintaining − Maintenance and TroubleshootingRoutine Maintenance Feeder Drive Assembly Maintenance Changing Gun Contact Tip and Liner Gun Drive Assembly Maintenance Remove as shown Removing Air-Cooled Contact Tip AdapterRemoving Water-Cooled Contact Tip Adapter Barrel Extension No Volt Sensed Error Display Error DisplaysRelease Trigger Error Display E s s OM-1589 Using Self Test Trouble Remedy TroubleshootingDisconnect power before troubleshooting Filter, and clean fittings OM-1589 Circuit Diagram − Electrical Diagram 184 771-A Circuit Diagram For Gun OM-1589 List Main Assembly PLG1 PLG81 Motor & Wire Drive -1 Item Motor & Wire Drive Panel, Front w/Components -1 Item Panel, Front w/Components PC40 PC60 Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models Includes Item 34 33 13−5 48Fig 133 Item Dia Part Mkgs Description Quantity Step of the way ServiceYour distributor also gives Support To locate distributor nearest you call 1-800-4-A-Miller Miller Electric Mfg. Co