Electrical Diagram, Circuit Diagram | Miller Electric OM-1589

SECTION 12 − ELECTRICAL DIAGRAM

Figure 12-1. Circuit Diagram

OM-1589 Page 42

Image 48

Miller Electric OM-1589 manual Electrical Diagram, Circuit Diagram

Contents

OM-1589 ProcessesDescription From Miller to You Table of Contents 10-1 10-211-1 11-2 Directives StandardsDeccon 11/96 Page Symbol Usage Marks a special safety messageArc Welding Hazards Electric Shock can kill ARC Rays can burn eyes and skin Welding can cause fire or explo- sionFlying Metal can injure eyes Buildup of GAS can injure or kill Principal Safety Standards EMF Information About Pacemakers Signification des symboles − Consignes DE Securite − Lire Avant UtilisationUN Choc Électrique peut tuer LES Fumées ET LES GAZ peuvent être dangereux LE Soudage peut provoquer un incendie ou une explosion DES Particules Volantes peuvent blesser les yeuxDES Pièces Chaudes peuvent pro- voquer des brûlures graves LE Bruit peut affecter l’ouïe Risque D’INCENDIE OU LA Chute DE L’APPAREIL peut blesser’EMPLOI Excessif peut DES Organes Mobiles peuvent provoquer des blessures Principales normes de sécurité Information sur les champs électromagnétiquesConsignes relatives aux stimulateurs cardiaques Disconnect input plug or power before working on machine − DefinitionsDrive rolls can injure fingers Keep your head out of the fumes Symbols And Definitions Manufacturer’s Rating Label for CE Products − Installation SpecificationsType of Input Welding Power Wire Feed Welding Overall Weight Typical Water-Cooled System Connections Tools Needed 16, 5/8, 11/16, 3/4 Rear Panel Connections Pin Plug InformationPin Pin Information Internal Connections for Water-Cooled Gun Internal Connections for Air-Cooled GunTions directly to gun hose To gun parts Front Panel Connections for Gun Tools Needed 11/16, 1-1/8 Water-Cooled Model ShownWater-Cooled Guns Air-Cooled Gun Adjusting Contact Tip Position Setting Torque SwitchTorque Switch Removing Top Cover of Gun Installing Wire Spool Wire Spool Top Cover Pressure Roll Assembly Gun Contact Tip Threading Welding Wire Through Feeder Hub Tension Adjustment Cally live when gun Wire150 mm Open tension arm Tools Needed OM-1589 − Operation Operational TermsPulse Welding Terms Front Panel Controls Side and Rear Panel Controls Gun Controls − Setting Sequence Parameters Sequence Parameters in a Program − Setting Dual Schedule Parameters Selecting Dual Schedule Pair − Using the Optional Data Card Dual Schedule Switch DiagramsData Card Terms Adapter Installing Data Card Wire feeder memoryCard Displays 3 seconds and the 8 programs − System Setup System Setup Display ParametersDisplay Setting − Standard Pulse Welding Programs Program 1 − AluminumProgram 2 − Aluminum Program 3 − Aluminum Program 4 − AluminumGas 100% Argon / 20-Max CFH 24.5 435 325 Program 5 − Aluminum Program 6 − Aluminum23.2 490 290 Gas 100% Argon / 20-45 CFH Program 8 Aluminum Program 7 − Aluminum875 485 140 250 31.5 820 470 135 240 30.9 765 450 21.2 160 305 19.6 105 300 22.2 − Teach Points Teach Points Explained Redefining Teach Points Redefining IPM Teach PointRedefining Pulse Parameters Date Program Number Wire Size/Type Serial Number Wire FeederFlowrate CFHL/min Positive − Maintenance and Troubleshooting Routine MaintenanceFeeder Drive Assembly Maintenance Disconnect power before maintaining Gun Drive Assembly Maintenance Changing Gun Contact Tip and Liner Removing Air-Cooled Contact Tip Adapter Removing Water-Cooled Contact Tip AdapterBarrel Extension Remove as shown Error Displays Release Trigger Error DisplayNo Volt Sensed Error Display Using Self Test E s s OM-1589 Troubleshooting Disconnect power before troubleshootingFilter, and clean fittings Trouble Remedy OM-1589 − Electrical Diagram Circuit Diagram 184 771-A Circuit Diagram For Gun OM-1589 Main Assembly List PLG1 PLG81 Motor & Wire Drive Motor & Wire Drive -1 Item Panel, Front w/Components Panel, Front w/Components -1 Item PC60 PC40 Barrel Assembly 137 Barrel ASSEMBLY, water cooled XRM-15W & 30W models 34 33 13−5 48Fig Includes Item 133 Item Dia Part Mkgs Description Quantity Service Your distributor also givesSupport Step of the way Miller Electric Mfg. Co To locate distributor nearest you call 1-800-4-A-Miller