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Multiquip manual Operation And Parts Manual, DA7000SS-DA7000SSA DA700SSW-DA7000WGH, Models

Models: DA700SSW DA7000WGH

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OPERATION AND PARTS MANUAL

OPERATION AND PARTS MANUAL

MODELS

DA7000SS-DA7000SSA

DA700SSW-DA7000WGH

PORTABLE GENERATORS

(KUBOTA Z482 SERIES DIESEL ENGINES)

Revision #5 (01/20/11)

To ﬁnd the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Multiquip manual Operation And Parts Manual, DA7000SS-DA7000SSA DA700SSW-DA7000WGH, KUBOTA Z482 SERIES DIESEL ENGINES

Contents

DA7000SS-DA7000SSA DA700SSW-DA7000WGH OPERATION AND PARTS MANUALKUBOTA Z482 SERIES DIESEL ENGINES THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMESDiesel engine exhaust and some of PROPOSITION 65 WARNINGAdministrator NHTSA 1200 New Jersey Avenue S.E Washington, DC REPORTING SAFETY DEFECTSYou can also obtain information about motor vehicle safety from DA7000 SERIES GENERATOR TABLE OF CONTENTSComponent Drawings KUBOTA Z482-EB/E2B/E3B Die- sel EnginesWhen ordering parts, please supply PARTS ORDERING PROCEDURESOrdering parts has never been easier Choose from three easy optionsSAFETY MESSAGES SAFETY INFORMATIONSAFETY SYMBOLS DANGERGENERATOR SAFETY GENERAL SAFETYﬁre extinguisher ﬁrst aid kitSAFETY INFORMATION ENGINE SAFETYDANGER  NEVER operate the engine with heat shields or guards removedTOWING SAFETY FUEL SAFETYSAFETY INFORMATION DANGERGrounding Safety ELECTRICAL SAFETYPower Cord/Cable Safety SAFETY INFORMATIONENVIRONMENTAL SAFETY BATTERY SAFETYSAFETY INFORMATION DANGERBattery SPECIFICATIONS GENERATORDimensions Dry Net WeightEffects of Altitude and Heat SPECIFICATIONS ENGINETable 2. Speciﬁcations Engine EngineFigure 1. Dimensions DIMENSIONSPage CONNECTING THE GROUND INSTALLATIONDANGER Figure 2. Generator GroundingINDOOR INSTALLATION OUTDOOR INSTALLATIONPLACEMENT GENERATOR GROUNDINGIdle Control Switch Oil Pressure Warning AlarmBattery Charge Alarm Water Temperature AlarmCOMPONENTS GENERATOR 21. L5-30R Receptacle - Provides 120 volts output at 25 amps COMPONENTS GENERATORINITIAL SERVICING COMPONENTS ENGINETable 3. Power Factor By Load Single Phase Load - 60 HzPower Factor LOAD APPLICATIONSGround Power Tools INSPECTION/SETUPTable 4. Cable Selection 60 Hz, Single Phase Operation Extension CableBefore Starting TemperatureEngine Oil Check Table 5. Oil TypeCoolant Antifreeze Fuel CheckOperation Freezing Weather Table 6. Coolant CapacityAIR CLEANER CLEANING THE RADIATORBATTERY Battery Cable InstallationALTERNATOR WIRINGPIPING AND HOSE CONNECTION INSPECTION/SETUPBefore Starting the Engine OPERATIONStarting the Engine Figure 18. Starter SwitchFigure 19. Idle Control Switch ON Output Voltage VeriﬁcationOPERATION Figure 20. Main Circuit Breaker ONStopping the Engine Normal Shutdown OPERATION/SHUTDOWNEmergency Shutdown Figure 27. Idle Control switch OFFGenerator Storage PREPARATION FOR LONG TERM STORAGETable 8. Engine Maintenance Schedule MAINTENANCEFIRST EVERYEngine Air Cleaner MaintenanceEngine Oil Oil Filter CartridgeReplacing Fuel Filter Element Cleaning the Fuel FilterRadiator Flushing Out Radiator and Replacing CoolantGENERATOR STORAGE RADIATOR CLEANINGMAINTENANCE TRAILER MAINTENANCE MAINTENANCE TRAILERAdjustable Channel Wheel Hub AdjustmentMAINTENANCE TRAILER Leaf SuspensionDANGER DANGERCOMMON CAUSES FOR LOSS OF TRAILER TRAILER GUIDELINESTRAILER TOWING GUIDELINES COUPLING TO THE TOW VEHICLE DRIVING CONDITIONSTRAILER GUIDELINES TRAILER TOWING TIPS INOPERABLE BRAKES, LIGHTS OR MIRRORSTRAILER VIN TAG TRAILER GUIDELINESTOW VEHICLE ELECTRICAL CONNECTORSUSPENSION SYSTEM SIDE VIEW MIRRORSJACKSTAND SAFETY CHAINSCOUPLER TYPES BALL HITCH COUPLERReplace worn or damaged hitch ball TRAILER GUIDELINESConnecting Trailer Lights Attaching Safety ChainUncoupling the Ball Hitch TRAILER GUIDELINESPintle Coupler and Pintle Hook PINTLE HITCH COUPLERTRAILER GUIDELINES Coupling Trailer to Tow Vehicle Pintle Coupler TIRE SAFETY Unsafe Tires, Lug Nuts or WheelsTRAILER GUIDELINES Step Determining Load Limit of TrailerTRAILER GUIDELINES TIRE FUNDAMENTALS Determining Load Limit of Tow Vehicle StepTRAILER GUIDELINES StepLetter Rating Table A. Speed RatingSpeed Rating Uniform Tire Quality Grading Standards UTQGSTable B. Tire Wear Troubleshooting Tire Safety TipsTire Repair Replacing Worn or Damaged TiresWheel Rims Lights and SignalsWheels, Bearings and Lug Nuts Lug Nut Torque RequirementsFigure 37. Trailer Wiring Diagram TRAILER WIRING DIGRAMFigure 38. Generator Wiring Diagram DA7000 SERIES GENERATOR WIRING DIGRAMFigure 39. Engine Wiring Diagram ENGINE WIRING DIGRAMTable 9. Engine and Generator Troubleshooting TROUBLESHOOTING ENGINE AND GENERATORSYMPTOM POSSIBLE PROBLEMTROUBLESHOOTING ENGINE AND GENERATOR Table 9. Engine and Generator Troubleshooting ContinuedSYMPTOM POSSIBLE PROBLEMTable 10. Engine Troubleshooting TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMTROUBLESHOOTING ENGINE Table 10. Engine Troubleshooting ContinuedSYMPTOM POSSIBLE PROBLEMPage EXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LISTNO. Column PART NO. Column1 to 3 units SUGGESTED SPARE PARTSDescription AC POWER OUTPUT NAMEPLATE AND DECALS ASSYREAR VIEW DANGERREMARKS PART NAMENAMEPLATE AND DECALS ASSY B90450120 - DA7000SSAGENERATOR ASSY PART NAME GENERATOR ASSYREMARKS ROTOR ASSYCONTROL PANEL ASSY PART NAME CONTROL PANEL ASSYREMARKS CIRCUIT BREAKER, KM52 265V 25AELECTRIC PARTS ASSY PART NAME ELECTRIC PARTS ASSYREMARKS ENGINE AND RADIATOR ASSY PART NAME ENGINE AND RADIATOR ASSYREMARKS 6-1%ENGINE AND RADIATOR ASSY PART NAME ENGINE AND RADIATOR ASSYREMARKS DRAIN HOSEBATTERY ASSY PART NAME BATTERY ASSYREMARKS MUFFLER ASSY PART NAME MUFFLER ASSYREMARKS GASKETFUEL TANK ASSY PART NAME FUEL TANK ASSYREMARKS PART OF ENCLOSURE OIL FILTER RETROFIT ASSYENGINE WHISPERWATTPART NAME OIL FILTER RETROFIT ASSYREMARKS INCLUDES ITEMS W/#ENCLOSURE ASSY ENCLOSURE ASSY ORDER CODE CHARTPART NAME REMARKSENCLOSURE ASSY PART NAME ENCLOSURE ASSYREMARKS ROOF PANEL, ORANGE UNITSRUBBER SEALS ASSY PART NAME RUBBER SEALS ASSYKUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSYREMARKS INCLUDES ITEMS W/$KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSYREMARKS Z482-E2B AND Z482-E3BKUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSYREMARKS Z482-EB AND Z482-E2BKUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY KUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY NO. PART NOPART NAME REMARKSKUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSYREMARKS COMP. CASE, GEAR, Z482E3BKUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSYKUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSYREMARKS 020#KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSYREMARKS Z482-E2B AND Z482-E3BKUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSYREMARKS COMP. FLYWHEEL, Z482-EBKUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY ASSY. BOLT, ADJUSTINGPART NAME REMARKSKUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSYZ482-E2B Z482-E3BKUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSYREMARKS INJECTION PUMP ASSYKUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSY PART NAME KUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSYREMARKS INJECTION PUMP ASSY., Z482-EB .................1................INCLUDES ITEMS W/#KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSYREMARKS INCLUDES ITEMS W%KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSYREMARKS SCREW, WITH WASHERKUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY ASSY. WASHER, ADJUST WASHER, ADJUSTINGKUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY ASSY. HOLDER, NOZZLEKUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSYREMARKS 090*%KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSYGASKET, FUEL PUMP KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSYKUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSYREMARKS 050@#KUBOTA Z482-EB ENGINE - OIL SWITCH ASSY REMARKS KUBOTA Z482-EB ENGINE - OIL SWITCH ASSYPART NAME PLUGKUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSYREMARKS 020@KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSYPART NAME CLAMP, HOSEKUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSYKUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSYREMARKS MANIFOLD, INLET ASSY., Z482-EBKUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSYKUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSYKUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSY STARTER SWITCH ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSYPART NAME REMARKSKUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSY AIR CLEANER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSYELEMENT, AIR CLEANER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIES PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIESREMARKS COMP. REGULATORKUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTION PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTIONREMARKS 020%SPECIAL EXPEDITING SERVICE TERMS AND CONDITIONS OF SALE - PARTSPAYMENT TERMS FREIGHT POLICYPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPService Department Warranty Department