DA7000SS-DA7000SSA DA700SSW-DA7000WGH
OPERATION AND PARTS MANUAL
KUBOTA Z482 SERIES DIESEL ENGINES
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
Diesel engine exhaust and some of
PROPOSITION 65 WARNING
REPORTING SAFETY DEFECTS
Administrator NHTSA 1200 New Jersey Avenue S.E Washington, DC
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DA7000 SERIES GENERATOR
TABLE OF CONTENTS
Component Drawings
KUBOTA Z482-EB/E2B/E3B Die- sel Engines
When ordering parts, please supply
PARTS ORDERING PROCEDURES
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SAFETY MESSAGES
SAFETY INFORMATION
SAFETY SYMBOLS
DANGER
GENERATOR SAFETY
GENERAL SAFETY
fire extinguisher
first aid kit
SAFETY INFORMATION
ENGINE SAFETY
DANGER
NEVER operate the engine with heat shields or guards removed
TOWING SAFETY
FUEL SAFETY
SAFETY INFORMATION
DANGER
Grounding Safety
ELECTRICAL SAFETY
Power Cord/Cable Safety
SAFETY INFORMATION
ENVIRONMENTAL SAFETY
BATTERY SAFETY
SAFETY INFORMATION
DANGER
Battery
SPECIFICATIONS GENERATOR
Dimensions
Dry Net Weight
Effects of Altitude and Heat
SPECIFICATIONS ENGINE
Table 2. Specifications Engine
Engine
Figure 1. Dimensions
DIMENSIONS
Page
CONNECTING THE GROUND
INSTALLATION
DANGER
Figure 2. Generator Grounding
INDOOR INSTALLATION
OUTDOOR INSTALLATION
PLACEMENT
GENERATOR GROUNDING
Idle Control Switch
Oil Pressure Warning Alarm
Battery Charge Alarm
Water Temperature Alarm
COMPONENTS GENERATOR
21. L5-30R Receptacle - Provides 120 volts output at 25 amps
COMPONENTS GENERATOR
INITIAL SERVICING
COMPONENTS ENGINE
Table 3. Power Factor By Load
Single Phase Load - 60 Hz
Power Factor
LOAD APPLICATIONS
Ground Power Tools
INSPECTION/SETUP
Table 4. Cable Selection 60 Hz, Single Phase Operation
Extension Cable
Before Starting
Temperature
Engine Oil Check
Table 5. Oil Type
Coolant Antifreeze
Fuel Check
Operation Freezing Weather
Table 6. Coolant Capacity
AIR CLEANER
CLEANING THE RADIATOR
BATTERY
Battery Cable Installation
ALTERNATOR
WIRING
PIPING AND HOSE CONNECTION
INSPECTION/SETUP
Before Starting the Engine
OPERATION
Starting the Engine
Figure 18. Starter Switch
Figure 19. Idle Control Switch ON
Output Voltage Verification
OPERATION
Figure 20. Main Circuit Breaker ON
Stopping the Engine Normal Shutdown
OPERATION/SHUTDOWN
Emergency Shutdown
Figure 27. Idle Control switch OFF
Generator Storage
PREPARATION FOR LONG TERM STORAGE
Table 8. Engine Maintenance Schedule
MAINTENANCE
FIRST
EVERY
Engine Air Cleaner
Maintenance
Engine Oil
Oil Filter Cartridge
Replacing Fuel Filter Element
Cleaning the Fuel Filter
Radiator
Flushing Out Radiator and Replacing Coolant
RADIATOR CLEANING
GENERATOR STORAGE
MAINTENANCE
TRAILER MAINTENANCE
MAINTENANCE TRAILER
Adjustable Channel
Wheel Hub Adjustment
MAINTENANCE TRAILER
Leaf Suspension
DANGER
DANGER
TRAILER GUIDELINES
COMMON CAUSES FOR LOSS OF TRAILER
TRAILER TOWING GUIDELINES
DRIVING CONDITIONS
COUPLING TO THE TOW VEHICLE
TRAILER GUIDELINES
TRAILER TOWING TIPS
INOPERABLE BRAKES, LIGHTS OR MIRRORS
TRAILER VIN TAG
TRAILER GUIDELINES
TOW VEHICLE
ELECTRICAL CONNECTOR
SUSPENSION SYSTEM
SIDE VIEW MIRRORS
JACKSTAND
SAFETY CHAINS
COUPLER TYPES
BALL HITCH COUPLER
Replace worn or damaged hitch ball
TRAILER GUIDELINES
Connecting Trailer Lights
Attaching Safety Chain
Uncoupling the Ball Hitch
TRAILER GUIDELINES
PINTLE HITCH COUPLER
Pintle Coupler and Pintle Hook
TRAILER GUIDELINES
TIRE SAFETY Unsafe Tires, Lug Nuts or Wheels
Coupling Trailer to Tow Vehicle Pintle Coupler
TRAILER GUIDELINES
Determining Load Limit of Trailer
Step
TRAILER GUIDELINES
TIRE FUNDAMENTALS
Determining Load Limit of Tow Vehicle Step
TRAILER GUIDELINES
Step
Letter Rating
Table A. Speed Rating
Speed Rating
Uniform Tire Quality Grading Standards UTQGS
Table B. Tire Wear Troubleshooting
Tire Safety Tips
Tire Repair
Replacing Worn or Damaged Tires
Wheel Rims
Lights and Signals
Wheels, Bearings and Lug Nuts
Lug Nut Torque Requirements
Figure 37. Trailer Wiring Diagram
TRAILER WIRING DIGRAM
Figure 38. Generator Wiring Diagram DA7000 SERIES
GENERATOR WIRING DIGRAM
Figure 39. Engine Wiring Diagram
ENGINE WIRING DIGRAM
Table 9. Engine and Generator Troubleshooting
TROUBLESHOOTING ENGINE AND GENERATOR
SYMPTOM
POSSIBLE PROBLEM
TROUBLESHOOTING ENGINE AND GENERATOR
Table 9. Engine and Generator Troubleshooting Continued
SYMPTOM
POSSIBLE PROBLEM
Table 10. Engine Troubleshooting
TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
TROUBLESHOOTING ENGINE
Table 10. Engine Troubleshooting Continued
SYMPTOM
POSSIBLE PROBLEM
Page
EXPLANATION OF CODE IN REMARKS COLUMN
SAMPLE PARTS LIST
NO. Column
PART NO. Column
SUGGESTED SPARE PARTS
1 to 3 units
Description
AC POWER OUTPUT
NAMEPLATE AND DECALS ASSY
REAR VIEW
DANGER
REMARKS
PART NAME
NAMEPLATE AND DECALS ASSY
B90450120 - DA7000SSA
GENERATOR ASSY
PART NAME
GENERATOR ASSY
REMARKS
ROTOR ASSY
CONTROL PANEL ASSY
PART NAME
CONTROL PANEL ASSY
REMARKS
CIRCUIT BREAKER, KM52 265V 25A
ELECTRIC PARTS ASSY
ELECTRIC PARTS ASSY
PART NAME
REMARKS
ENGINE AND RADIATOR ASSY
PART NAME
ENGINE AND RADIATOR ASSY
REMARKS
6-1%
ENGINE AND RADIATOR ASSY
PART NAME
ENGINE AND RADIATOR ASSY
REMARKS
DRAIN HOSE
BATTERY ASSY
BATTERY ASSY
PART NAME
REMARKS
MUFFLER ASSY
PART NAME
MUFFLER ASSY
REMARKS
GASKET
FUEL TANK ASSY
FUEL TANK ASSY
PART NAME
REMARKS
PART OF ENCLOSURE
OIL FILTER RETROFIT ASSY
ENGINE
WHISPERWATT
PART NAME
OIL FILTER RETROFIT ASSY
REMARKS
INCLUDES ITEMS W/#
ENCLOSURE ASSY
ENCLOSURE ASSY
ORDER CODE CHART
PART NAME
REMARKS
ENCLOSURE ASSY
PART NAME
ENCLOSURE ASSY
REMARKS
ROOF PANEL, ORANGE UNITS
RUBBER SEALS ASSY
PART NAME
RUBBER SEALS ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSY
REMARKS
INCLUDES ITEMS W/$
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSY
REMARKS
Z482-E2B AND Z482-E3B
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSY
REMARKS
Z482-EB AND Z482-E2B
KUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY
NO. PART NO
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSY
REMARKS
COMP. CASE, GEAR, Z482E3B
KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY
REMARKS
020#
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSY
REMARKS
Z482-E2B AND Z482-E3B
KUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSY
REMARKS
COMP. FLYWHEEL, Z482-EB
KUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY
ASSY. BOLT, ADJUSTING
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSY
Z482-E2B
Z482-E3B
KUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSY
REMARKS
INJECTION PUMP ASSY
KUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSY
PART NAME
KUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSY
REMARKS
INJECTION PUMP ASSY., Z482-EB .................1................INCLUDES ITEMS W/#
KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSY
REMARKS
INCLUDES ITEMS W%
KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSY
REMARKS
SCREW, WITH WASHER
KUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY
ASSY. WASHER, ADJUST
WASHER, ADJUSTING
KUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY
ASSY. HOLDER, NOZZLE
KUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSY
REMARKS
090*%
KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSY
PART NAME
GASKET, FUEL PUMP
KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY
REMARKS
050@#
KUBOTA Z482-EB ENGINE - OIL SWITCH ASSY
REMARKS
KUBOTA Z482-EB ENGINE - OIL SWITCH ASSY
PART NAME
PLUG
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSY
REMARKS
020@
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSY
PART NAME
CLAMP, HOSE
KUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSY
REMARKS
MANIFOLD, INLET ASSY., Z482-EB
KUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSY
STARTER SWITCH ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSY
AIR CLEANER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSY
ELEMENT, AIR CLEANER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIES
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIES
REMARKS
COMP. REGULATOR
KUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTION
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTION
REMARKS
020%
SPECIAL EXPEDITING SERVICE
TERMS AND CONDITIONS OF SALE - PARTS
PAYMENT TERMS
FREIGHT POLICY
Page
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Service Department
Warranty Department