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Multiquip DA7000WGH, DA700SSW manual KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY

Models: DA700SSW DA7000WGH

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KUBOTA Z482-EB/E2B/E3B ENGINE — STARTER COMP. ASSY.

KUBOTA Z482-EB/E2B/E3B ENGINE — STARTER COMP. ASSY.

PAGE 142 — DA7000 SERIES GENERATORS• OPERATION AND PARTS MANUAL — REV. #5 (01/20/11)

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Multiquip DA7000WGH, DA700SSW manual KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY

Contents

KUBOTA Z482 SERIES DIESEL ENGINES OPERATION AND PARTS MANUALDA7000SS-DA7000SSA DA700SSW-DA7000WGH THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMESPROPOSITION 65 WARNING Diesel engine exhaust and some ofAdministrator NHTSA 1200 New Jersey Avenue S.E Washington, DC REPORTING SAFETY DEFECTSYou can also obtain information about motor vehicle safety from Component Drawings TABLE OF CONTENTSDA7000 SERIES GENERATOR KUBOTA Z482-EB/E2B/E3B Die- sel EnginesOrdering parts has never been easier PARTS ORDERING PROCEDURESWhen ordering parts, please supply Choose from three easy optionsSAFETY SYMBOLS SAFETY INFORMATIONSAFETY MESSAGES DANGERﬁre extinguisher GENERAL SAFETYGENERATOR SAFETY ﬁrst aid kitDANGER ENGINE SAFETYSAFETY INFORMATION  NEVER operate the engine with heat shields or guards removedSAFETY INFORMATION FUEL SAFETYTOWING SAFETY DANGERPower Cord/Cable Safety ELECTRICAL SAFETYGrounding Safety SAFETY INFORMATIONSAFETY INFORMATION BATTERY SAFETYENVIRONMENTAL SAFETY DANGERDimensions SPECIFICATIONS GENERATORBattery Dry Net WeightTable 2. Speciﬁcations Engine SPECIFICATIONS ENGINEEffects of Altitude and Heat EngineDIMENSIONS Figure 1. DimensionsPage DANGER INSTALLATIONCONNECTING THE GROUND Figure 2. Generator GroundingPLACEMENT OUTDOOR INSTALLATIONINDOOR INSTALLATION GENERATOR GROUNDINGBattery Charge Alarm Oil Pressure Warning AlarmIdle Control Switch Water Temperature AlarmCOMPONENTS GENERATOR COMPONENTS GENERATOR 21. L5-30R Receptacle - Provides 120 volts output at 25 ampsCOMPONENTS ENGINE INITIAL SERVICINGPower Factor Single Phase Load - 60 HzTable 3. Power Factor By Load LOAD APPLICATIONSTable 4. Cable Selection 60 Hz, Single Phase Operation INSPECTION/SETUPGround Power Tools Extension CableEngine Oil Check TemperatureBefore Starting Table 5. Oil TypeOperation Freezing Weather Fuel CheckCoolant Antifreeze Table 6. Coolant CapacityBATTERY CLEANING THE RADIATORAIR CLEANER Battery Cable InstallationPIPING AND HOSE CONNECTION WIRINGALTERNATOR INSPECTION/SETUPStarting the Engine OPERATIONBefore Starting the Engine Figure 18. Starter SwitchOPERATION Output Voltage VeriﬁcationFigure 19. Idle Control Switch ON Figure 20. Main Circuit Breaker ONEmergency Shutdown OPERATION/SHUTDOWNStopping the Engine Normal Shutdown Figure 27. Idle Control switch OFFPREPARATION FOR LONG TERM STORAGE Generator StorageFIRST MAINTENANCETable 8. Engine Maintenance Schedule EVERYEngine Oil MaintenanceEngine Air Cleaner Oil Filter CartridgeRadiator Cleaning the Fuel FilterReplacing Fuel Filter Element Flushing Out Radiator and Replacing CoolantGENERATOR STORAGE RADIATOR CLEANINGMAINTENANCE Adjustable Channel MAINTENANCE TRAILERTRAILER MAINTENANCE Wheel Hub AdjustmentDANGER Leaf SuspensionMAINTENANCE TRAILER DANGERCOMMON CAUSES FOR LOSS OF TRAILER TRAILER GUIDELINESTRAILER TOWING GUIDELINES COUPLING TO THE TOW VEHICLE DRIVING CONDITIONSTRAILER GUIDELINES TRAILER VIN TAG INOPERABLE BRAKES, LIGHTS OR MIRRORSTRAILER TOWING TIPS TRAILER GUIDELINESSUSPENSION SYSTEM ELECTRICAL CONNECTORTOW VEHICLE SIDE VIEW MIRRORSCOUPLER TYPES SAFETY CHAINSJACKSTAND BALL HITCH COUPLERTRAILER GUIDELINES Replace worn or damaged hitch ballUncoupling the Ball Hitch Attaching Safety ChainConnecting Trailer Lights TRAILER GUIDELINESPintle Coupler and Pintle Hook PINTLE HITCH COUPLERTRAILER GUIDELINES Coupling Trailer to Tow Vehicle Pintle Coupler TIRE SAFETY Unsafe Tires, Lug Nuts or WheelsTRAILER GUIDELINES Step Determining Load Limit of TrailerTRAILER GUIDELINES TRAILER GUIDELINES Determining Load Limit of Tow Vehicle StepTIRE FUNDAMENTALS StepSpeed Rating Table A. Speed RatingLetter Rating Uniform Tire Quality Grading Standards UTQGSTire Repair Tire Safety TipsTable B. Tire Wear Troubleshooting Replacing Worn or Damaged TiresWheels, Bearings and Lug Nuts Lights and SignalsWheel Rims Lug Nut Torque RequirementsTRAILER WIRING DIGRAM Figure 37. Trailer Wiring DiagramGENERATOR WIRING DIGRAM Figure 38. Generator Wiring Diagram DA7000 SERIESENGINE WIRING DIGRAM Figure 39. Engine Wiring DiagramSYMPTOM TROUBLESHOOTING ENGINE AND GENERATORTable 9. Engine and Generator Troubleshooting POSSIBLE PROBLEMSYMPTOM Table 9. Engine and Generator Troubleshooting ContinuedTROUBLESHOOTING ENGINE AND GENERATOR POSSIBLE PROBLEMSYMPTOM TROUBLESHOOTING ENGINETable 10. Engine Troubleshooting POSSIBLE PROBLEMSYMPTOM Table 10. Engine Troubleshooting ContinuedTROUBLESHOOTING ENGINE POSSIBLE PROBLEMPage NO. Column SAMPLE PARTS LISTEXPLANATION OF CODE IN REMARKS COLUMN PART NO. Column1 to 3 units SUGGESTED SPARE PARTSDescription REAR VIEW NAMEPLATE AND DECALS ASSYAC POWER OUTPUT DANGERNAMEPLATE AND DECALS ASSY PART NAMEREMARKS B90450120 - DA7000SSAGENERATOR ASSY REMARKS GENERATOR ASSYPART NAME ROTOR ASSYCONTROL PANEL ASSY REMARKS CONTROL PANEL ASSYPART NAME CIRCUIT BREAKER, KM52 265V 25AELECTRIC PARTS ASSY PART NAME ELECTRIC PARTS ASSYREMARKS ENGINE AND RADIATOR ASSY REMARKS ENGINE AND RADIATOR ASSYPART NAME 6-1%ENGINE AND RADIATOR ASSY REMARKS ENGINE AND RADIATOR ASSYPART NAME DRAIN HOSEBATTERY ASSY PART NAME BATTERY ASSYREMARKS MUFFLER ASSY REMARKS MUFFLER ASSYPART NAME GASKETFUEL TANK ASSY PART NAME FUEL TANK ASSYREMARKS ENGINE OIL FILTER RETROFIT ASSYPART OF ENCLOSURE WHISPERWATTREMARKS OIL FILTER RETROFIT ASSYPART NAME INCLUDES ITEMS W/#ENCLOSURE ASSY PART NAME ORDER CODE CHARTENCLOSURE ASSY REMARKSENCLOSURE ASSY REMARKS ENCLOSURE ASSYPART NAME ROOF PANEL, ORANGE UNITSRUBBER SEALS ASSY RUBBER SEALS ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSYPART NAME INCLUDES ITEMS W/$KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSYPART NAME Z482-E2B AND Z482-E3BKUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSYPART NAME Z482-EB AND Z482-E2BKUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY PART NAME NO. PART NOKUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY REMARKSKUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSYPART NAME COMP. CASE, GEAR, Z482E3BKUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSYPART NAME 020#KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSYPART NAME Z482-E2B AND Z482-E3BKUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSYPART NAME COMP. FLYWHEEL, Z482-EBKUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY PART NAME ASSY. BOLT, ADJUSTINGKUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY REMARKSKUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSY Z482-E2B KUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSYPART NAME Z482-E3BKUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSYPART NAME INJECTION PUMP ASSYKUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSY REMARKS KUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSYPART NAME INJECTION PUMP ASSY., Z482-EB .................1................INCLUDES ITEMS W/#KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSYPART NAME INCLUDES ITEMS W%KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSYPART NAME SCREW, WITH WASHERKUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY WASHER, ADJUSTINGASSY. WASHER, ADJUST ASSY. HOLDER, NOZZLEKUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSYPART NAME 090*%KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSYGASKET, FUEL PUMP KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSYPART NAME 050@#KUBOTA Z482-EB ENGINE - OIL SWITCH ASSY PART NAME KUBOTA Z482-EB ENGINE - OIL SWITCH ASSYREMARKS PLUGKUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSYPART NAME 020@KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSYREMARKS CLAMP, HOSEKUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSY REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSYPART NAME MANIFOLD, INLET ASSY., Z482-EBKUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY KUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSYSTARTER SWITCH ASSY REMARKSKUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSY ELEMENT, AIR CLEANER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSYAIR CLEANER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIES REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIESPART NAME COMP. REGULATORKUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTION REMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTIONPART NAME 020%PAYMENT TERMS TERMS AND CONDITIONS OF SALE - PARTSSPECIAL EXPEDITING SERVICE FREIGHT POLICYPage Service Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Warranty Department