OPERATION AND PARTS MANUAL
DA7000SS-DA7000SSA DA700SSW-DA7000WGH
KUBOTA Z482 SERIES DIESEL ENGINES
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
You can also obtain information about motor vehicle safety from
REPORTING SAFETY DEFECTS
Administrator NHTSA 1200 New Jersey Avenue S.E Washington, DC
TABLE OF CONTENTS
DA7000 SERIES GENERATOR
Component Drawings
KUBOTA Z482-EB/E2B/E3B Die- sel Engines
PARTS ORDERING PROCEDURES
When ordering parts, please supply
Ordering parts has never been easier
Choose from three easy options
SAFETY INFORMATION
SAFETY MESSAGES
SAFETY SYMBOLS
DANGER
GENERAL SAFETY
GENERATOR SAFETY
fire extinguisher
first aid kit
ENGINE SAFETY
SAFETY INFORMATION
DANGER
NEVER operate the engine with heat shields or guards removed
FUEL SAFETY
TOWING SAFETY
SAFETY INFORMATION
DANGER
ELECTRICAL SAFETY
Grounding Safety
Power Cord/Cable Safety
SAFETY INFORMATION
BATTERY SAFETY
ENVIRONMENTAL SAFETY
SAFETY INFORMATION
DANGER
SPECIFICATIONS GENERATOR
Battery
Dimensions
Dry Net Weight
SPECIFICATIONS ENGINE
Effects of Altitude and Heat
Table 2. Specifications Engine
Engine
DIMENSIONS
Figure 1. Dimensions
Page
INSTALLATION
CONNECTING THE GROUND
DANGER
Figure 2. Generator Grounding
OUTDOOR INSTALLATION
INDOOR INSTALLATION
PLACEMENT
GENERATOR GROUNDING
Oil Pressure Warning Alarm
Idle Control Switch
Battery Charge Alarm
Water Temperature Alarm
COMPONENTS GENERATOR
COMPONENTS GENERATOR
21. L5-30R Receptacle - Provides 120 volts output at 25 amps
COMPONENTS ENGINE
INITIAL SERVICING
Single Phase Load - 60 Hz
Table 3. Power Factor By Load
Power Factor
LOAD APPLICATIONS
INSPECTION/SETUP
Ground Power Tools
Table 4. Cable Selection 60 Hz, Single Phase Operation
Extension Cable
Temperature
Before Starting
Engine Oil Check
Table 5. Oil Type
Fuel Check
Coolant Antifreeze
Operation Freezing Weather
Table 6. Coolant Capacity
CLEANING THE RADIATOR
AIR CLEANER
BATTERY
Battery Cable Installation
WIRING
ALTERNATOR
PIPING AND HOSE CONNECTION
INSPECTION/SETUP
OPERATION
Before Starting the Engine
Starting the Engine
Figure 18. Starter Switch
Output Voltage Verification
Figure 19. Idle Control Switch ON
OPERATION
Figure 20. Main Circuit Breaker ON
OPERATION/SHUTDOWN
Stopping the Engine Normal Shutdown
Emergency Shutdown
Figure 27. Idle Control switch OFF
PREPARATION FOR LONG TERM STORAGE
Generator Storage
MAINTENANCE
Table 8. Engine Maintenance Schedule
FIRST
EVERY
Maintenance
Engine Air Cleaner
Engine Oil
Oil Filter Cartridge
Cleaning the Fuel Filter
Replacing Fuel Filter Element
Radiator
Flushing Out Radiator and Replacing Coolant
MAINTENANCE
RADIATOR CLEANING
GENERATOR STORAGE
MAINTENANCE TRAILER
TRAILER MAINTENANCE
Adjustable Channel
Wheel Hub Adjustment
Leaf Suspension
MAINTENANCE TRAILER
DANGER
DANGER
TRAILER TOWING GUIDELINES
TRAILER GUIDELINES
COMMON CAUSES FOR LOSS OF TRAILER
TRAILER GUIDELINES
DRIVING CONDITIONS
COUPLING TO THE TOW VEHICLE
INOPERABLE BRAKES, LIGHTS OR MIRRORS
TRAILER TOWING TIPS
TRAILER VIN TAG
TRAILER GUIDELINES
ELECTRICAL CONNECTOR
TOW VEHICLE
SUSPENSION SYSTEM
SIDE VIEW MIRRORS
SAFETY CHAINS
JACKSTAND
COUPLER TYPES
BALL HITCH COUPLER
TRAILER GUIDELINES
Replace worn or damaged hitch ball
Attaching Safety Chain
Connecting Trailer Lights
Uncoupling the Ball Hitch
TRAILER GUIDELINES
TRAILER GUIDELINES
PINTLE HITCH COUPLER
Pintle Coupler and Pintle Hook
TRAILER GUIDELINES
TIRE SAFETY Unsafe Tires, Lug Nuts or Wheels
Coupling Trailer to Tow Vehicle Pintle Coupler
TRAILER GUIDELINES
Determining Load Limit of Trailer
Step
Determining Load Limit of Tow Vehicle Step
TIRE FUNDAMENTALS
TRAILER GUIDELINES
Step
Table A. Speed Rating
Letter Rating
Speed Rating
Uniform Tire Quality Grading Standards UTQGS
Tire Safety Tips
Table B. Tire Wear Troubleshooting
Tire Repair
Replacing Worn or Damaged Tires
Lights and Signals
Wheel Rims
Wheels, Bearings and Lug Nuts
Lug Nut Torque Requirements
TRAILER WIRING DIGRAM
Figure 37. Trailer Wiring Diagram
GENERATOR WIRING DIGRAM
Figure 38. Generator Wiring Diagram DA7000 SERIES
ENGINE WIRING DIGRAM
Figure 39. Engine Wiring Diagram
TROUBLESHOOTING ENGINE AND GENERATOR
Table 9. Engine and Generator Troubleshooting
SYMPTOM
POSSIBLE PROBLEM
Table 9. Engine and Generator Troubleshooting Continued
TROUBLESHOOTING ENGINE AND GENERATOR
SYMPTOM
POSSIBLE PROBLEM
TROUBLESHOOTING ENGINE
Table 10. Engine Troubleshooting
SYMPTOM
POSSIBLE PROBLEM
Table 10. Engine Troubleshooting Continued
TROUBLESHOOTING ENGINE
SYMPTOM
POSSIBLE PROBLEM
Page
SAMPLE PARTS LIST
EXPLANATION OF CODE IN REMARKS COLUMN
NO. Column
PART NO. Column
Description
SUGGESTED SPARE PARTS
1 to 3 units
NAMEPLATE AND DECALS ASSY
AC POWER OUTPUT
REAR VIEW
DANGER
PART NAME
REMARKS
NAMEPLATE AND DECALS ASSY
B90450120 - DA7000SSA
GENERATOR ASSY
GENERATOR ASSY
PART NAME
REMARKS
ROTOR ASSY
CONTROL PANEL ASSY
CONTROL PANEL ASSY
PART NAME
REMARKS
CIRCUIT BREAKER, KM52 265V 25A
ELECTRIC PARTS ASSY
REMARKS
ELECTRIC PARTS ASSY
PART NAME
ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
6-1%
ENGINE AND RADIATOR ASSY
ENGINE AND RADIATOR ASSY
PART NAME
REMARKS
DRAIN HOSE
BATTERY ASSY
REMARKS
BATTERY ASSY
PART NAME
MUFFLER ASSY
MUFFLER ASSY
PART NAME
REMARKS
GASKET
FUEL TANK ASSY
REMARKS
FUEL TANK ASSY
PART NAME
OIL FILTER RETROFIT ASSY
PART OF ENCLOSURE
ENGINE
WHISPERWATT
OIL FILTER RETROFIT ASSY
PART NAME
REMARKS
INCLUDES ITEMS W/#
ENCLOSURE ASSY
ORDER CODE CHART
ENCLOSURE ASSY
PART NAME
REMARKS
ENCLOSURE ASSY
ENCLOSURE ASSY
PART NAME
REMARKS
ROOF PANEL, ORANGE UNITS
RUBBER SEALS ASSY
RUBBER SEALS ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSY
PART NAME
REMARKS
INCLUDES ITEMS W/$
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSY
PART NAME
REMARKS
Z482-E2B AND Z482-E3B
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSY
PART NAME
REMARKS
Z482-EB AND Z482-E2B
KUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY
NO. PART NO
KUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSY
PART NAME
REMARKS
COMP. CASE, GEAR, Z482E3B
KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY
PART NAME
REMARKS
020#
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSY
PART NAME
REMARKS
Z482-E2B AND Z482-E3B
KUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSY
PART NAME
REMARKS
COMP. FLYWHEEL, Z482-EB
KUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY
ASSY. BOLT, ADJUSTING
KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSY
PART NAME
Z482-E2B
Z482-E3B
KUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSY
PART NAME
REMARKS
INJECTION PUMP ASSY
KUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSY
KUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSY
PART NAME
REMARKS
INJECTION PUMP ASSY., Z482-EB .................1................INCLUDES ITEMS W/#
KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSY
PART NAME
REMARKS
INCLUDES ITEMS W%
KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSY
PART NAME
REMARKS
SCREW, WITH WASHER
KUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY
WASHER, ADJUSTING
ASSY. WASHER, ADJUST
KUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY
ASSY. HOLDER, NOZZLE
KUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSY
PART NAME
REMARKS
090*%
KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSY
GASKET, FUEL PUMP
KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY
PART NAME
REMARKS
050@#
KUBOTA Z482-EB ENGINE - OIL SWITCH ASSY
KUBOTA Z482-EB ENGINE - OIL SWITCH ASSY
REMARKS
PART NAME
PLUG
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSY
PART NAME
REMARKS
020@
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSY
REMARKS
PART NAME
CLAMP, HOSE
KUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSY
REMARKS
KUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSY
PART NAME
REMARKS
MANIFOLD, INLET ASSY., Z482-EB
KUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY
KUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSY
STARTER SWITCH ASSY
PART NAME
REMARKS
KUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSY
KUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSY
AIR CLEANER ASSY
ELEMENT, AIR CLEANER ASSY
PART NAME
KUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIES
KUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIES
PART NAME
REMARKS
COMP. REGULATOR
KUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTION
KUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTION
PART NAME
REMARKS
020%
TERMS AND CONDITIONS OF SALE - PARTS
SPECIAL EXPEDITING SERVICE
PAYMENT TERMS
FREIGHT POLICY
Page
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
Service Department
Warranty Department