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Multiquip DA7000WGH, DA700SSW manual Generator Assy

Models: DA700SSW DA7000WGH

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GENERATOR ASSY.

GENERATOR ASSY.

PAGE 64 — DA7000 SERIES GENERATORS• OPERATION AND PARTS MANUAL — REV. #5 (01/20/11)

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Multiquip DA7000WGH, DA700SSW manual Generator Assy

Contents

OPERATION AND PARTS MANUAL DA7000SS-DA7000SSA DA700SSW-DA7000WGHKUBOTA Z482 SERIES DIESEL ENGINES THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMESPROPOSITION 65 WARNING Diesel engine exhaust and some ofAdministrator NHTSA 1200 New Jersey Avenue S.E Washington, DC REPORTING SAFETY DEFECTSYou can also obtain information about motor vehicle safety from TABLE OF CONTENTS DA7000 SERIES GENERATORComponent Drawings KUBOTA Z482-EB/E2B/E3B Die- sel EnginesPARTS ORDERING PROCEDURES When ordering parts, please supplyOrdering parts has never been easier Choose from three easy optionsSAFETY INFORMATION SAFETY MESSAGESSAFETY SYMBOLS DANGERGENERAL SAFETY GENERATOR SAFETYﬁre extinguisher ﬁrst aid kitENGINE SAFETY SAFETY INFORMATIONDANGER  NEVER operate the engine with heat shields or guards removedFUEL SAFETY TOWING SAFETYSAFETY INFORMATION DANGERELECTRICAL SAFETY Grounding SafetyPower Cord/Cable Safety SAFETY INFORMATIONBATTERY SAFETY ENVIRONMENTAL SAFETYSAFETY INFORMATION DANGERSPECIFICATIONS GENERATOR BatteryDimensions Dry Net WeightSPECIFICATIONS ENGINE Effects of Altitude and HeatTable 2. Speciﬁcations Engine EngineDIMENSIONS Figure 1. DimensionsPage INSTALLATION CONNECTING THE GROUNDDANGER Figure 2. Generator GroundingOUTDOOR INSTALLATION INDOOR INSTALLATIONPLACEMENT GENERATOR GROUNDINGOil Pressure Warning Alarm Idle Control SwitchBattery Charge Alarm Water Temperature AlarmCOMPONENTS GENERATOR COMPONENTS GENERATOR 21. L5-30R Receptacle - Provides 120 volts output at 25 ampsCOMPONENTS ENGINE INITIAL SERVICINGSingle Phase Load - 60 Hz Table 3. Power Factor By LoadPower Factor LOAD APPLICATIONSINSPECTION/SETUP Ground Power ToolsTable 4. Cable Selection 60 Hz, Single Phase Operation Extension CableTemperature Before StartingEngine Oil Check Table 5. Oil TypeFuel Check Coolant AntifreezeOperation Freezing Weather Table 6. Coolant CapacityCLEANING THE RADIATOR AIR CLEANERBATTERY Battery Cable InstallationWIRING ALTERNATORPIPING AND HOSE CONNECTION INSPECTION/SETUPOPERATION Before Starting the EngineStarting the Engine Figure 18. Starter SwitchOutput Voltage Veriﬁcation Figure 19. Idle Control Switch ONOPERATION Figure 20. Main Circuit Breaker ONOPERATION/SHUTDOWN Stopping the Engine Normal ShutdownEmergency Shutdown Figure 27. Idle Control switch OFFPREPARATION FOR LONG TERM STORAGE Generator StorageMAINTENANCE Table 8. Engine Maintenance ScheduleFIRST EVERYMaintenance Engine Air CleanerEngine Oil Oil Filter CartridgeCleaning the Fuel Filter Replacing Fuel Filter ElementRadiator Flushing Out Radiator and Replacing CoolantGENERATOR STORAGE RADIATOR CLEANINGMAINTENANCE MAINTENANCE TRAILER TRAILER MAINTENANCEAdjustable Channel Wheel Hub AdjustmentLeaf Suspension MAINTENANCE TRAILERDANGER DANGERCOMMON CAUSES FOR LOSS OF TRAILER TRAILER GUIDELINESTRAILER TOWING GUIDELINES COUPLING TO THE TOW VEHICLE DRIVING CONDITIONSTRAILER GUIDELINES INOPERABLE BRAKES, LIGHTS OR MIRRORS TRAILER TOWING TIPSTRAILER VIN TAG TRAILER GUIDELINESELECTRICAL CONNECTOR TOW VEHICLESUSPENSION SYSTEM SIDE VIEW MIRRORSSAFETY CHAINS JACKSTANDCOUPLER TYPES BALL HITCH COUPLERTRAILER GUIDELINES Replace worn or damaged hitch ballAttaching Safety Chain Connecting Trailer LightsUncoupling the Ball Hitch TRAILER GUIDELINESPintle Coupler and Pintle Hook PINTLE HITCH COUPLERTRAILER GUIDELINES Coupling Trailer to Tow Vehicle Pintle Coupler TIRE SAFETY Unsafe Tires, Lug Nuts or WheelsTRAILER GUIDELINES Step Determining Load Limit of TrailerTRAILER GUIDELINES Determining Load Limit of Tow Vehicle Step TIRE FUNDAMENTALSTRAILER GUIDELINES StepTable A. Speed Rating Letter RatingSpeed Rating Uniform Tire Quality Grading Standards UTQGSTire Safety Tips Table B. Tire Wear TroubleshootingTire Repair Replacing Worn or Damaged TiresLights and Signals Wheel RimsWheels, Bearings and Lug Nuts Lug Nut Torque RequirementsTRAILER WIRING DIGRAM Figure 37. Trailer Wiring DiagramGENERATOR WIRING DIGRAM Figure 38. Generator Wiring Diagram DA7000 SERIESENGINE WIRING DIGRAM Figure 39. Engine Wiring DiagramTROUBLESHOOTING ENGINE AND GENERATOR Table 9. Engine and Generator TroubleshootingSYMPTOM POSSIBLE PROBLEMTable 9. Engine and Generator Troubleshooting Continued TROUBLESHOOTING ENGINE AND GENERATORSYMPTOM POSSIBLE PROBLEMTROUBLESHOOTING ENGINE Table 10. Engine TroubleshootingSYMPTOM POSSIBLE PROBLEMTable 10. Engine Troubleshooting Continued TROUBLESHOOTING ENGINESYMPTOM POSSIBLE PROBLEMPage SAMPLE PARTS LIST EXPLANATION OF CODE IN REMARKS COLUMNNO. Column PART NO. Column1 to 3 units SUGGESTED SPARE PARTSDescription NAMEPLATE AND DECALS ASSY AC POWER OUTPUTREAR VIEW DANGERPART NAME REMARKSNAMEPLATE AND DECALS ASSY B90450120 - DA7000SSAGENERATOR ASSY GENERATOR ASSY PART NAMEREMARKS ROTOR ASSYCONTROL PANEL ASSY CONTROL PANEL ASSY PART NAMEREMARKS CIRCUIT BREAKER, KM52 265V 25AELECTRIC PARTS ASSY PART NAME ELECTRIC PARTS ASSYREMARKS ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY PART NAMEREMARKS 6-1%ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY PART NAMEREMARKS DRAIN HOSEBATTERY ASSY PART NAME BATTERY ASSYREMARKS MUFFLER ASSY MUFFLER ASSY PART NAMEREMARKS GASKETFUEL TANK ASSY PART NAME FUEL TANK ASSYREMARKS OIL FILTER RETROFIT ASSY PART OF ENCLOSUREENGINE WHISPERWATTOIL FILTER RETROFIT ASSY PART NAMEREMARKS INCLUDES ITEMS W/#ENCLOSURE ASSY ORDER CODE CHART ENCLOSURE ASSYPART NAME REMARKSENCLOSURE ASSY ENCLOSURE ASSY PART NAMEREMARKS ROOF PANEL, ORANGE UNITSRUBBER SEALS ASSY RUBBER SEALS ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - CRANKCASE ASSY PART NAMEREMARKS INCLUDES ITEMS W/$KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PUMP ASSY PART NAMEREMARKS Z482-E2B AND Z482-E3BKUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - OIL PAN ASSY PART NAMEREMARKS Z482-EB AND Z482-E2BKUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSY NO. PART NO KUBOTA Z482-EB/E2B/E3B ENG. - CYLINDER HEAD ASSYPART NAME REMARKSKUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - GEAR CASE ASSY PART NAMEREMARKS COMP. CASE, GEAR, Z482E3BKUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - HEAD COVER ASSY PART NAMEREMARKS 020#KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - OIL FILTER ASSY PART NAMEREMARKS Z482-E2B AND Z482-E3BKUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - DIPSTICK AND GUIDE ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - MAIN BEARING CASE ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - CAMSHAFT AND IDLE GEAR ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - PISTON AND CRANKSHAFT ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - FLYWHEEL ASSY PART NAMEREMARKS COMP. FLYWHEEL, Z482-EBKUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - FUEL CAMSHAFT & GOV. SHAFT ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSY ASSY. BOLT, ADJUSTING KUBOTA Z482-EB/E2B/E3B ENG. - ENG. STOP LEVER ASSYPART NAME REMARKSKUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSY KUBOTA Z482-EB/E2B/E3B ENG. - STOP SOLENOID ASSY PART NAMEZ482-E2B Z482-E3BKUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSY KUBOTA Z482-EB/E2B/E3B ENG. - INJECTION PUMP ASSY PART NAMEREMARKS INJECTION PUMP ASSYKUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSY KUBOTA Z 482-EB ENGINE-INJECTION PUMP COMPONENTS ASSY PART NAMEREMARKS INJECTION PUMP ASSY., Z482-EB .................1................INCLUDES ITEMS W/#KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSY KUBOTA Z482-EB/E2B/E3B ENG. - SPEED CONTROL PLATE ASSY PART NAMEREMARKS INCLUDES ITEMS W%KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSY KUBOTA Z482-EB/E2B/E3B ENG. - NOZZLE HOLDER AND GLOW ASSY PART NAMEREMARKS SCREW, WITH WASHERKUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY WASHER, ADJUSTING ASSY. WASHER, ADJUSTKUBOTA Z482-EB/E2B/E3B ENGINE - NOZZLE HOLDER ASSY ASSY. HOLDER, NOZZLEKUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - FORK LEVER ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - FUEL FILTER ASSY PART NAMEREMARKS 090*%KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE-FUEL PUMP ASSYGASKET, FUEL PUMP KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO & PULLEY ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - DYNAMO ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER COMP. ASSY PART NAMEREMARKS 050@#KUBOTA Z482-EB ENGINE - OIL SWITCH ASSY KUBOTA Z482-EB ENGINE - OIL SWITCH ASSY REMARKSPART NAME PLUGKUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENGINE - WATER FLANGE & THERM. ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PUMP ASSY PART NAMEREMARKS 020@KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - WATER PIPE ASSY REMARKSPART NAME CLAMP, HOSEKUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - FAN ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSY PART NAME KUBOTA Z482-EB/E2B/E3B ENG. - VALVE AND ROCKER ARM ASSYREMARKS KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - INLET MANIFOLD ASSY PART NAMEREMARKS MANIFOLD, INLET ASSY., Z482-EBKUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - EXHAUST MANIFOLD ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY KUBOTA Z482-EB/E2B/E3B ENG. - GLOW PLUG/LAMP AND TIMER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - STARTER SWITCH ASSY STARTER SWITCH ASSYPART NAME REMARKSKUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSY KUBOTA Z482-EB/E2B/E3B ENGINE - AIR CLEANER ASSY AIR CLEANER ASSYELEMENT, AIR CLEANER ASSY PART NAMEKUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIES KUBOTA Z482-EB/E2B/E3B ENGINE - ACCESSORIES PART NAMEREMARKS COMP. REGULATORKUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTION KUBOTA Z482-EB/E2B/E3B ENGINE - PISTON KIT OPTION PART NAMEREMARKS 020%TERMS AND CONDITIONS OF SALE - PARTS SPECIAL EXPEDITING SERVICEPAYMENT TERMS FREIGHT POLICYPage HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGService Department Warranty Department