Multiquip DCA85usJ2 manual

OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To ﬁ nd the latest revision of this

publication, visit our website at:

www.multiquip.com

MODEL DCA85USJ2

60HZ GENERATOR

(JOHN DEERE 4045HF285 DIESEL ENGINE)

PARTS LIST NO. M2870400404C

Revision #1 (03/22/11)

Contents

Main MODEL DCA85USJ2 60HZ GENERATOR Page REPORTING SAFETY DEFECTS TABLE OF CONTENTS DCA-85USJ2 Generator COMPONENT DRAWINGS DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #1 (03/22/11) PAGE 5 PARTS ORDERING PROCEDURES www.multiquip.com Ordering parts has never been easier! Order Part s to log in and save! Choose from three easy options: When ordering parts, please supply: SAFETY MESSAGES GENERAL SAFETY GENERATOR SAFETY ENGINE SAFETY FUEL SAFETY TOWING SAFETY ELECTRICAL SAFETY Power Cord/Cable Safety Grounding Safety BATTERY SAFETY ENVIRONMENTAL SAFETY SPECIFICATIONS DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #1 (03/22/11) PAGE 13 DIMENSIONS Figure 1. Dimensions Table 3. Dimensions Page INSTALLATION OUTDOOR INSTALLATION INDOOR INSTALLATION MOUNTING GENERATOR GROUNDING GENERAL INFORMATION GENERATOR ENGINE OPERATING PANEL GENERATOR CONTROL PANEL OUTPUT TERMINAL PANEL MAJOR COMPONENTS Display Parameters First Time Start Up Main Menu Navigation Selecting a Language Stored Fault Codes Engine Con guration Data First Time Start-Up Main Menu Navigation Selecting a Language Stored Fault Codes FAULTS AND WARNING Auxiliary Gage Fault Active Fault Codes Shutdown Codes Bachlight Adjustment CONTRAST ADJUSTMENT Select Units SETUP 1-UP DISPLAY Page Page Setup 4-Up Display DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #1 (03/22/11) PAGE 31 57PSI 1800 RPM COOL Utilities (information and troubleshooting) 1. Starting at the single or four engine parameter display, touch the Menu Button. 125F COOLTEMP 143F OILTEMP 57PSI 1000RPM GOTO 1-UP DISPLAY STOREDCODES ENGINECONFG ADJUSTBACKLIGHT Page MODBUS SETUP Page GENERATOR CONTROL PANEL Page ENGINE OPERATING PANEL OUTPUT TERMINAL PANEL OUTPUT TERMINAL FAMILIARIZATION 120 VAC GFCI Receptacles Twist Lock Dual Voltage 120/240 VAC Receptacles Removing the Plastic Face Plate (Hard Wire Hookup Panel) Connecting Loads Over Current Relay LOAD APPLICATION SINGLE PHASE LOAD THREE PHASE LOAD GENERATOR OUTPUTS GENERATOR OUTPUT VOLTAGES Voltage Selector Switch Voltage Selector Switch Locking Button Generator Amperage GENERATOR OUTPUTS/GAUGE READING HOW TO READ THE AC AMMETER AND AC VOLTAGE GAUGES AC Voltmeter Gauge Reading AC Ammeter Gauge Reading OUTPUT TERMINAL PANEL CONNECTIONS UVWO TERMINAL OUTPUT VOLTAGES 3-240/139 UVWO Terminal Output Voltages 3-208V/1-120V UVWO Terminal Output Voltages OUTPUT TERMINAL PANEL CONNECTIONS 3-480/277V UVWO Terminal Output Voltages 1-240/120V UVWO Terminal Output Voltages CIRCUIT BREAKERS LUBRICATION OIL FUEL CHECK Re lling the Fuel System Refueling Procedure: COOLANT (ANTIFREEZE/SUMMER COOLANT/ WATER) Operation in Freezing Weather CLEANING THE RADIATOR AIR CLEANER FAN BELT TENSION BATTERY Battery Cable Installation ALTERNATOR WIRING PIPING AND HOSE CONNECTION BEFORE STARTING STARTING STARTING (MANUAL) Page STARTING (AUTO MODE) GENERATOR SHUT-DOWN PROCEDURES NORMAL SHUTDOWN PROCEDURE EMERGENCY SHUTDOWN PROCEDURE GENERAL INSPECTION AIR CLEANER Air Cleaner with Dust Indicator FUEL ADDITION Removing Water from the Fuel Tank Cleaning Inside the Fuel Tank FUEL TANK INSPECTION Replacing Fuel Filter CHECK OIL LEVEL Replacing Oil Filter FLUSHING OUT RADIATOR AND REPLACING COOLANT RADIATOR CLEANING GENERATOR STORAGE TRAILER MAINTENANCE BRAKES Brake Adjustment Hydraulic Surge Brakes Actuator TIRES/WHEELS/LUG NUTS Tire Wear/In ation Suspension Lug Nut Torque Requirements Page Page Page TROUBLESHOOTING (GENERATOR) TROUBLESHOOTING (ENGINE CONTROLLER) EXPLANATION OF CODE IN REMARKS COLUMN SAMPLE PARTS LIST NO. Column PART NO. Column QTY. Column SUGGESTED SPARE PARTS DCA85USJ2 WHISPERWATT GENERATOR WITH JOHN DEERE4045HF285 DIESEL ENGINE 1 to 3 units Page GENERATOR ASSY. Page CONTROL BOX ASSY. Page Page Page CONTROL BOX ASSY. (CONTINUED) Page ENGINE AND RADIATOR ASSY. Page ENGINE AND RADIATOR ASSY. (CONTINUED) Page OUTPUT TERMINAL ASSY. Page BATTERY ASSY. Page MUFFLER ASSY. Page FUEL TANK ASSY. Page ENCLOSURE (1) ASSY. Page ENCLOSURE (1) ASSY. (CONTINUED) Page ENCLOSURE (2) ASSY. Page ENCLOSURE (2) ASSY. (CONTINUED) Page RUBBER SEALS ASSY. Page NAMEPLATE AND DECALS ASSY. PAGE 100 DCA85USJ2 60 HZ GENERATOR OPERATION AND PARTS MANUAL REV. #1 (03/22/11) TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS FREIGHT POLICY MINIMUM ORDER RETURNED GOODS POLICY Page OPERATION AND PARTS MANUAL Your Local Dealer is: HERES HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES MEXICO UNITED KINGDOM CANADA