Model DCA85USJ2 | Multiquip DCA85usJ2 instruction

OPERATION AND PARTS MANUAL

®

MODEL DCA85USJ2

60HZ GENERATOR

(JOHN DEERE 4045HF285 DIESEL ENGINE)

PARTS LIST NO. M2870400404C

Revision #1 (03/22/11)

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THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Multiquip DCA85usJ2 manual Model DCA85USJ2, This Manual Must Accompany the Equipment AT ALL Times

Contents

This Manual Must Accompany the Equipment AT ALL Times Model DCA85USJ2 Proposition 65 Warning Administrator Reporting Safety Defects DCA-85USJ2 Generator Table of Contents Ordering parts has never been easier Parts Ordering Procedures Safety Messages Safety Information Generator Safety General Safety Always know the location of the nearest Before servicing equipment Engine Safety Towing Safety Fuel Safety Never use fuel as a cleaning agent From fuel vapors or if fuel is spilled on a hot engine Grounding Safety Electrical SafetyPower Cord/Cable Safety Device. All installations should be Environmental Safety Battery Safety DCA-85USJ2 Specifications Dimensions Dimensions Typical Generator Grounding Application Installation Indoor Installation Outdoor InstallationMounting Generator Grounding General Information Item no Major Components Display Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens Main Menu Navigation First Time Start UpSelecting a Language Engine Conﬁguration Data Stored Fault Codes First Time Start-Up Touch the Menu Button to return to the main menu Auxiliary Gage Fault Faults and WarningDisplay will return to the single or four parameter screen Fault Code Active Fault Codes Shutdown Codes Bachlight Adjustment Contrast Adjustment Select Units Setup 1-UP Display USE Defaults Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Functions Utilities information and troubleshooting Touch Menu Button to return to the Utilities menu When ﬁ nished, touch Menu to return to the previous screen Modbus Setup Timeout ECU not Responding Data ErrorCanbus Failure No Data OFF Generator Control Panel OFF Engine Operating Panel Engine Operating Panel Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup Panel Over Current Relay Connecting Loads Three Phase Load Single Phase LoadLoad Application Generator Output Voltages Generator Outputs Generator OUTPUTS/GAUGE Reading HOW to Read the AC Ammeter and AC Voltage GaugesAC Voltmeter Gauge Reading AC Ammeter Gauge Reading Uvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240/139 Uvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages Circuit Breakers INSPECTION/SETUPLubrication OIL Fuel Check Only use #2 diesel fuel when refueling Refueling Procedure AIR Cleaner FAN Belt Tension Cleaning the RadiatorCoolant ANTIFREEZE/SUMMER COOLANT/ Water Operation in Freezing Weather Battery Cable Installation BatteryWiring Alternator Before Starting Generator START-UP Procedure Manual ModeStarting Starting Manual Engine Speed Switch High Before connecting this generator to any Starting Auto ModeWithout this transfer switch Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure General Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Check OIL Level Radiator CleaningReplacing Oil Filter Flushing OUT Radiator and Replacing Coolant Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Brakes Brake AdjustmentHydraulic Surge Brakes Actuator Tire Wear/Inﬂation TIRES/WHEELS/LUG NutsSuspension Never use an pneumatic air gun to tighten wheel lug nuts Lug Nut Torque Requirements Trailer/Towing Vehicle Wiring Diagram Trailer Wiring Diagram Generator Wiring Diagram Generator Wiring Diagram Engine Wiring Diagram Engine Wiring Diagram Troubleshooting Generator Clean/repair radiator grill Troubleshooting Engine ControllerAdjust governor actuator Adjust governor controller Explanation of Code in Remarks Column Sample Parts List To 3 units Suggested Spare Parts Generator Assy 0012810035 81010700338101611004 8101015003 Control BOX Assy M2213001712 M22130017020330000180 0330000280 Control BOX Assy 0601802218 M426660000433A 0601806653 33B 0601802149 Control BOX Assy 0027105010 M3223100004M9220100004 0080200007 Engine and Radiator Assy R135680 M2923200094RE504836 RE529643 Engine and Radiator Assy 0605511399 06055113950603306395 0603306399 Output Terminal Assy M9220100304 M3230700003M9220100404 0039316000 Battery Assy M9310500014 0602220199M9103000304 0602220920 Muffler Assy 0017112030 M2330101303M2333001603 M2333200204 Fuel Tank Assy 0605505070 M23630009020605501073 0605516090 Enclosure 1 Assy M2363300703 M24130022020016910030 0603306797 Enclosure 1 Assy 34A M2493502104 M2463200603M2463400203 M2423200814 Enclosure 2 Assy M3493308603 M3443001902M3443002004 M2443400003 Enclosure 2 Assy 30A 0030006000 29A C9312500004M9110100804 M9110100904 Rubber Seals Assy 0229201130 02292012400314502550 0229200125 Nameplate and Decals Assy M1550002203 M1550000204M2550002603 M2550002613 Freight Policy Terms and Conditions of Sale PartsPage HERE’S HOW to GET Help