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DCA85usJ2
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Engine Wiring Diagram
Models:
DCA85usJ2
1
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Troubleshooting
Specification
Install
Parts list
Error codes
Trailer Wiring Diagram
Faults and Warning
Administrator
Connecting Loads
Dimension
Page 63
Image 63
ENGINE WIRING DIAGRAM
Figure 67. Engine Wiring Diagram
DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11) — PAGE 63
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Contents
This Manual Must Accompany the Equipment AT ALL Times
Model DCA85USJ2
Proposition 65 Warning
Administrator
Reporting Safety Defects
DCA-85USJ2 Generator
Table of Contents
Ordering parts has never been easier
Parts Ordering Procedures
Safety Messages
Safety Information
General Safety
Generator Safety
Always know the location of the nearest
Before servicing equipment
Engine Safety
From fuel vapors or if fuel is spilled on a hot engine
Fuel Safety
Towing Safety
Never use fuel as a cleaning agent
Device. All installations should be
Electrical Safety
Grounding Safety
Power Cord/Cable Safety
Environmental Safety
Battery Safety
DCA-85USJ2
Specifications
Dimensions
Dimensions
Typical Generator Grounding Application
Installation
Generator Grounding
Outdoor Installation
Indoor Installation
Mounting
General Information
Item no
Major Components
Diagnostic Display
Display Parameters
Menu Button Press this button to enter or exit menu screens
First Time Start Up
Main Menu Navigation
Selecting a Language
Engine Configuration Data
Stored Fault Codes
First Time Start-Up
Touch the Menu Button to return to the main menu
Faults and Warning
Auxiliary Gage Fault
Display will return to the single or four parameter screen
Fault Code
Active Fault Codes
Shutdown Codes
Bachlight Adjustment
Contrast Adjustment
Select Units
Setup 1-UP Display
USE Defaults
Automatic Scan on
Setup 4-Up Display
Select the 4-Up Custom Setup from the 4-Up Setup menu
Touch the Enter Button and a list of parameters will appear
Functions
Utilities information and troubleshooting
Touch Menu Button to return to the Utilities menu
When fi nished, touch Menu to return to the previous screen
Modbus Setup
No Data
Data Error
Timeout ECU not Responding
Canbus Failure
OFF
Generator Control Panel
OFF
Engine Operating Panel
Engine Operating Panel
Output Terminal Panel Familiarization
Output Terminal Familiarization
Terminal legs O and Ground are considered bonded grounds
VAC Gfci Receptacles
Removing the Plastic Face Plate Hard Wire Hookup Panel
Over Current Relay
Connecting Loads
Single Phase Load
Three Phase Load
Load Application
Generator Output Voltages
Generator Outputs
AC Ammeter Gauge Reading
HOW to Read the AC Ammeter and AC Voltage Gauges
Generator OUTPUTS/GAUGE Reading
AC Voltmeter Gauge Reading
3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages
Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø-240/139 Uvwo Terminal Output Voltages
1Ø-240/120V Uvwo Terminal Output Voltages
3Ø-480/277V Uvwo Terminal Output Voltages
Fuel Check
INSPECTION/SETUP
Circuit Breakers
Lubrication OIL
Only use #2 diesel fuel when refueling
Refueling Procedure
Operation in Freezing Weather
Cleaning the Radiator
AIR Cleaner FAN Belt Tension
Coolant ANTIFREEZE/SUMMER COOLANT/ Water
Alternator
Battery
Battery Cable Installation
Wiring
Starting Manual
Generator START-UP Procedure Manual Mode
Before Starting
Starting
Engine Speed Switch High
Starting Auto Mode
Before connecting this generator to any
Without this transfer switch
Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
Emergency Shutdown Procedure
Maintenance
General Inspection AIR Cleaner
Air Cleaner with Dust Indicator
Fuel Addition
Fuel Tank Inspection
AIR Removal
Flushing OUT Radiator and Replacing Coolant
Radiator Cleaning
Check OIL Level
Replacing Oil Filter
Trailer Maintenance
Trailer Maintenance
Coupler Type of hitch used on the trailer for towing
Actuator
Brake Adjustment
Brakes
Hydraulic Surge Brakes
TIRES/WHEELS/LUG Nuts
Tire Wear/Inflation
Suspension
Never use an pneumatic air gun to tighten wheel lug nuts
Lug Nut Torque Requirements
Trailer/Towing Vehicle Wiring Diagram
Trailer Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Engine Wiring Diagram
Engine Wiring Diagram
Troubleshooting Generator
Adjust governor controller
Troubleshooting Engine Controller
Clean/repair radiator grill
Adjust governor actuator
Explanation of Code in Remarks Column
Sample Parts List
To 3 units
Suggested Spare Parts
Generator Assy
8101015003
8101070033
0012810035
8101611004
Control BOX Assy
0330000280
M2213001702
M2213001712
0330000180
Control BOX Assy
33B 0601802149
M4266600004
0601802218
33A 0601806653
Control BOX Assy
0080200007
M3223100004
0027105010
M9220100004
Engine and Radiator Assy
RE529643
M2923200094
R135680
RE504836
Engine and Radiator Assy
0603306399
0605511395
0605511399
0603306395
Output Terminal Assy
0039316000
M3230700003
M9220100304
M9220100404
Battery Assy
0602220920
0602220199
M9310500014
M9103000304
Muffler Assy
M2333200204
M2330101303
0017112030
M2333001603
Fuel Tank Assy
0605516090
M2363000902
0605505070
0605501073
Enclosure 1 Assy
0603306797
M2413002202
M2363300703
0016910030
Enclosure 1 Assy
M2423200814
M2463200603
34A M2493502104
M2463400203
Enclosure 2 Assy
M2443400003
M3443001902
M3493308603
M3443002004
Enclosure 2 Assy
M9110100904
29A C9312500004
30A 0030006000
M9110100804
Rubber Seals Assy
0229200125
0229201240
0229201130
0314502550
Nameplate and Decals Assy
M2550002613
M1550000204
M1550002203
M2550002603
Freight Policy
Terms and Conditions of Sale Parts
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