Control BOX Assy | Multiquip DCA85usJ2 manual

CONTROL BOX ASSY.

PAGE 70 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)

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Multiquip DCA85usJ2 manual Control BOX Assy

Contents

Model DCA85USJ2 This Manual Must Accompany the Equipment AT ALL Times Proposition 65 Warning Reporting Safety Defects Administrator Table of Contents DCA-85USJ2 Generator Parts Ordering Procedures Ordering parts has never been easier Safety Information Safety Messages Generator Safety General Safety Always know the location of the nearest Engine Safety Before servicing equipment  Never use fuel as a cleaning agent Fuel SafetyTowing Safety From fuel vapors or if fuel is spilled on a hot engine Power Cord/Cable Safety Electrical SafetyGrounding Safety Device. All installations should be Battery Safety Environmental Safety Specifications DCA-85USJ2 Dimensions Dimensions Installation Typical Generator Grounding Application Mounting Outdoor InstallationIndoor Installation Generator Grounding General Information Major Components Item no Display Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens Main Menu Navigation First Time Start UpSelecting a Language Stored Fault Codes Engine Conﬁguration Data First Time Start-Up Touch the Menu Button to return to the main menu Auxiliary Gage Fault Faults and WarningDisplay will return to the single or four parameter screen Active Fault Codes Fault Code Bachlight Adjustment Shutdown Codes Contrast Adjustment Setup 1-UP Display Select Units USE Defaults Automatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Utilities information and troubleshooting Functions Touch Menu Button to return to the Utilities menu Modbus Setup When ﬁ nished, touch Menu to return to the previous screen Canbus Failure Data ErrorTimeout ECU not Responding No Data Generator Control Panel OFF Engine Operating Panel OFF Engine Operating Panel Output Terminal Familiarization Output Terminal Panel FamiliarizationTerminal legs O and Ground are considered bonded grounds Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci Receptacles Connecting Loads Over Current Relay Three Phase Load Single Phase LoadLoad Application Generator Outputs Generator Output Voltages AC Voltmeter Gauge Reading HOW to Read the AC Ammeter and AC Voltage GaugesGenerator OUTPUTS/GAUGE Reading AC Ammeter Gauge Reading 3Ø-240/139 Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages 3Ø-480/277V Uvwo Terminal Output Voltages 1Ø-240/120V Uvwo Terminal Output Voltages Lubrication OIL INSPECTION/SETUPCircuit Breakers Fuel Check Refueling Procedure Only use #2 diesel fuel when refueling Coolant ANTIFREEZE/SUMMER COOLANT/ Water Cleaning the RadiatorAIR Cleaner FAN Belt Tension Operation in Freezing Weather Wiring BatteryBattery Cable Installation Alternator Starting Generator START-UP Procedure Manual ModeBefore Starting Starting Manual Engine Speed Switch High Before connecting this generator to any Starting Auto ModeWithout this transfer switch Normal Shutdown Procedure Generator SHUT-DOWN ProceduresEmergency Shutdown Procedure General Inspection AIR Cleaner MaintenanceAir Cleaner with Dust Indicator Fuel Tank Inspection Fuel AdditionAIR Removal Replacing Oil Filter Radiator CleaningCheck OIL Level Flushing OUT Radiator and Replacing Coolant Trailer Maintenance Trailer MaintenanceCoupler Type of hitch used on the trailer for towing Hydraulic Surge Brakes Brake AdjustmentBrakes Actuator Tire Wear/Inﬂation TIRES/WHEELS/LUG NutsSuspension Lug Nut Torque Requirements Never use an pneumatic air gun to tighten wheel lug nuts Trailer Wiring Diagram Trailer/Towing Vehicle Wiring Diagram Generator Wiring Diagram Generator Wiring Diagram Engine Wiring Diagram Engine Wiring Diagram Troubleshooting Generator Adjust governor actuator Troubleshooting Engine ControllerClean/repair radiator grill Adjust governor controller Sample Parts List Explanation of Code in Remarks Column Suggested Spare Parts To 3 units Generator Assy 8101611004 81010700330012810035 8101015003 Control BOX Assy 0330000180 M2213001702M2213001712 0330000280 Control BOX Assy 33A 0601806653 M42666000040601802218 33B 0601802149 Control BOX Assy M9220100004 M32231000040027105010 0080200007 Engine and Radiator Assy RE504836 M2923200094R135680 RE529643 Engine and Radiator Assy 0603306395 06055113950605511399 0603306399 Output Terminal Assy M9220100404 M3230700003M9220100304 0039316000 Battery Assy M9103000304 0602220199M9310500014 0602220920 Muffler Assy M2333001603 M23301013030017112030 M2333200204 Fuel Tank Assy 0605501073 M23630009020605505070 0605516090 Enclosure 1 Assy 0016910030 M2413002202M2363300703 0603306797 Enclosure 1 Assy M2463400203 M246320060334A M2493502104 M2423200814 Enclosure 2 Assy M3443002004 M3443001902M3493308603 M2443400003 Enclosure 2 Assy M9110100804 29A C931250000430A 0030006000 M9110100904 Rubber Seals Assy 0314502550 02292012400229201130 0229200125 Nameplate and Decals Assy M2550002603 M1550000204M1550002203 M2550002613 Terms and Conditions of Sale Parts Freight PolicyPage HERE’S HOW to GET Help