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DCA85usJ2
manual
Control BOX Assy
Models:
DCA85usJ2
1
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102 pages
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Troubleshooting
Specifications
Install
Parts list
Error codes
Trailer Wiring Diagram
Faults and Warning
Administrator
Connecting Loads
Dimension
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CONTROL BOX ASSY. (CONTINUED)
PAGE 74 — DCA85USJ2 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #1 (03/22/11)
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Contents
Model DCA85USJ2
This Manual Must Accompany the Equipment AT ALL Times
Proposition 65 Warning
Reporting Safety Defects
Administrator
Table of Contents
DCA-85USJ2 Generator
Parts Ordering Procedures
Ordering parts has never been easier
Safety Information
Safety Messages
Always know the location of the nearest
General Safety
Generator Safety
Engine Safety
Before servicing equipment
Never use fuel as a cleaning agent
Fuel Safety
Towing Safety
From fuel vapors or if fuel is spilled on a hot engine
Power Cord/Cable Safety
Electrical Safety
Grounding Safety
Device. All installations should be
Battery Safety
Environmental Safety
Specifications
DCA-85USJ2
Dimensions
Dimensions
Installation
Typical Generator Grounding Application
Mounting
Outdoor Installation
Indoor Installation
Generator Grounding
General Information
Major Components
Item no
Menu Button Press this button to enter or exit menu screens
Diagnostic Display
Display Parameters
Selecting a Language
First Time Start Up
Main Menu Navigation
Stored Fault Codes
Engine Configuration Data
First Time Start-Up
Touch the Menu Button to return to the main menu
Display will return to the single or four parameter screen
Faults and Warning
Auxiliary Gage Fault
Active Fault Codes
Fault Code
Bachlight Adjustment
Shutdown Codes
Contrast Adjustment
Setup 1-UP Display
Select Units
USE Defaults
Automatic Scan on
Touch the Enter Button and a list of parameters will appear
Setup 4-Up Display
Select the 4-Up Custom Setup from the 4-Up Setup menu
Utilities information and troubleshooting
Functions
Touch Menu Button to return to the Utilities menu
Modbus Setup
When fi nished, touch Menu to return to the previous screen
Canbus Failure
Data Error
Timeout ECU not Responding
No Data
Generator Control Panel
OFF
Engine Operating Panel
OFF
Engine Operating Panel
Terminal legs O and Ground are considered bonded grounds
Output Terminal Panel Familiarization
Output Terminal Familiarization
Removing the Plastic Face Plate Hard Wire Hookup Panel
VAC Gfci Receptacles
Connecting Loads
Over Current Relay
Load Application
Single Phase Load
Three Phase Load
Generator Outputs
Generator Output Voltages
AC Voltmeter Gauge Reading
HOW to Read the AC Ammeter and AC Voltage Gauges
Generator OUTPUTS/GAUGE Reading
AC Ammeter Gauge Reading
3Ø-240/139 Uvwo Terminal Output Voltages
Output Terminal Panel Connections
Uvwo Terminal Output Voltages
3Ø-208V/1Ø-120V Uvwo Terminal Output Voltages
3Ø-480/277V Uvwo Terminal Output Voltages
1Ø-240/120V Uvwo Terminal Output Voltages
Lubrication OIL
INSPECTION/SETUP
Circuit Breakers
Fuel Check
Refueling Procedure
Only use #2 diesel fuel when refueling
Coolant ANTIFREEZE/SUMMER COOLANT/ Water
Cleaning the Radiator
AIR Cleaner FAN Belt Tension
Operation in Freezing Weather
Wiring
Battery
Battery Cable Installation
Alternator
Starting
Generator START-UP Procedure Manual Mode
Before Starting
Starting Manual
Engine Speed Switch High
Without this transfer switch
Starting Auto Mode
Before connecting this generator to any
Emergency Shutdown Procedure
Generator SHUT-DOWN Procedures
Normal Shutdown Procedure
Air Cleaner with Dust Indicator
Maintenance
General Inspection AIR Cleaner
AIR Removal
Fuel Addition
Fuel Tank Inspection
Replacing Oil Filter
Radiator Cleaning
Check OIL Level
Flushing OUT Radiator and Replacing Coolant
Coupler Type of hitch used on the trailer for towing
Trailer Maintenance
Trailer Maintenance
Hydraulic Surge Brakes
Brake Adjustment
Brakes
Actuator
Suspension
TIRES/WHEELS/LUG Nuts
Tire Wear/Inflation
Lug Nut Torque Requirements
Never use an pneumatic air gun to tighten wheel lug nuts
Trailer Wiring Diagram
Trailer/Towing Vehicle Wiring Diagram
Generator Wiring Diagram
Generator Wiring Diagram
Engine Wiring Diagram
Engine Wiring Diagram
Troubleshooting Generator
Adjust governor actuator
Troubleshooting Engine Controller
Clean/repair radiator grill
Adjust governor controller
Sample Parts List
Explanation of Code in Remarks Column
Suggested Spare Parts
To 3 units
Generator Assy
8101611004
8101070033
0012810035
8101015003
Control BOX Assy
0330000180
M2213001702
M2213001712
0330000280
Control BOX Assy
33A 0601806653
M4266600004
0601802218
33B 0601802149
Control BOX Assy
M9220100004
M3223100004
0027105010
0080200007
Engine and Radiator Assy
RE504836
M2923200094
R135680
RE529643
Engine and Radiator Assy
0603306395
0605511395
0605511399
0603306399
Output Terminal Assy
M9220100404
M3230700003
M9220100304
0039316000
Battery Assy
M9103000304
0602220199
M9310500014
0602220920
Muffler Assy
M2333001603
M2330101303
0017112030
M2333200204
Fuel Tank Assy
0605501073
M2363000902
0605505070
0605516090
Enclosure 1 Assy
0016910030
M2413002202
M2363300703
0603306797
Enclosure 1 Assy
M2463400203
M2463200603
34A M2493502104
M2423200814
Enclosure 2 Assy
M3443002004
M3443001902
M3493308603
M2443400003
Enclosure 2 Assy
M9110100804
29A C9312500004
30A 0030006000
M9110100904
Rubber Seals Assy
0314502550
0229201240
0229201130
0229200125
Nameplate and Decals Assy
M2550002603
M1550000204
M1550002203
M2550002613
Terms and Conditions of Sale Parts
Freight Policy
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