Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip SG1400C3-55748 manual engine component ASSY, 2215A

Models: SG1400C3-55748

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engine component ASSY.

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page 100 — SG1400C3 Studio Generator • operation and parts manual — rev. #1 (02/15/12)

Page 100

Image 100

Multiquip SG1400C3-55748 manual engine component ASSY, 2215A

Contents

Operation and parts Manual THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMESEE55916 3-Position Switch/Paralleling 1400 amp Studio Generatorproposition 65 warning Diesel engine exhaust and some ofAdministrator NHTSA 1200 New Jersey Avenue S.E Washington, DC Reporting Safety DefectsYou can also obtain information about motor vehicle safety from Component Drawings Table of ContentsSG1400C3 Studio Generator parts ordering procedures Ordering parts has never been easier Choose from three easy optionsWhen ordering parts, please supply Best Deal! Order via Internet Dealers OnlySafety Information SaFeTY meSSageSSaFeTY SYmBolS dangergeneral SaFeTY generaTor SaFeTYSafety Information „ never lubricate components or attempt service on a running machineSafety Information engine SaFeTYdanger Fuel SaFeTY ToWing SaFeTYSafety Information dangereleCTriCal SaFeTY grounding Safetypower Cord/Cable Safety deathBaTTerY SaFeTY environmenTal SaFeTYSafety Information „ Use well-insulated gloves when picking up the batterySpecifications ModelCummins QSB7-G5 Table 3. Battery Specificationsdimensions Table 4. DimensionsL K M E F G H I Jinstallation BE INSTALLED BY USERFigure 2. Typical Generator Grounding Application GENERATOR GROUND LUGOutdoor Installation Indoor InstallationGenerator Grounding installationBattery general informationGenerator EngineFuel Tank Fuel Priming PumpFuel Water Separator Intake Ventilation DoorInteliVision 5 Digital Controller general informationPage Generator MAJOR COMPONENTS Figure 3. Major Componentsgenerator MAJOR COMPONENTS Figure 3. Major ComponentsTable 5. Generator Major Components DESCRIPTIONTable 6. Basic Engine Components BASIC ENGINE COMPONENTSDESCRIPTION BASIC TRAILER COMPONENTS control panel camlok/voltage output panel Figure 7. Camlok/Voltage Output Panelcircuit Breaker panel Figure 8. Main Breaker Paneldigital controller NAVIGATIONS BUTTONSCONTEXT BUTTONS CONTROL BUTTONSSingle Phase Load Three Phase LoadTable 7. Power Factor By Load load application/generator outputVoltage Selector Switch GENERATOR OUTPUTSGenerator Output Voltages Generator Amperageinspection/setup Refueling ProcedureMAIN CIRCUIT BREAKER Lubrication Oilwhen heated ONLY use #2 diesel fuel when refuelingSource Heat inspection/setupCleaning the Radiator Air CleanerCoolant Antifreeze/summer coolant Operation in Freezing WeatherBattery Cable Installation WiringAlternator Piping and Hose ConnectionALWAYS have adequate ventilation when operating Before StartingON UP LIGHTS IF SELECTEDstartup Starting ManualNormal Shutdown Procedure emergency Shutdown ProcedureCLOSING THE ENCLOSURE DOORs startupprotective devices protective devicesmaintenance Table 14. Engine Maintenance ScheduleAir Filter Dust Indicator Cleaning Inside the Fuel TankGeneral Inspection Air FILTERFuel Tank Inspection Replacing Fuel FilterAir Removal Check Oil LevelManually Adjusting the Brakes Trailer Brakeshydraulic Brakes Hydraulic Brake ActuatorAdjustable Channel Wheel Bearingsmaintenance Figure 37. Adjustable ChannelWheel Hub Adjustment Leaf Suspensionmaintenance DANGERtroubleshooting generator Troubleshooting GeneratorSymptom Possible Problemtroubleshooting engine Troubleshooting Enginetroubleshooting controller Troubleshooting Intelivision 5 ControllerSymptom Possible ProblemCommon CauSeS For loSS oF Trailer trailer guidelinesTrailer ToWing guidelineS Coupling To THe ToW veHiCle driving CondiTionStrailer guidelines inoperaBle BraKeS, ligHTS or mirrorS Trailer ToWing TipSTrailer vin Tag trailer guidelineseleCTriCal ConneCTor ToW veHiCleSuSpenSion SYSTem BraKe ConTrollerSaFeTY CHainS Trailer ligHTing and BraKing ConneCToremergenCY FlareS andTriangle reFleCTorS BreaKaWaY SYSTemCoupling the Trailer to the Tow vehicle Ball Coupler trailer guidelinesattaching Safety Chain Breakaway Brake SystemBreakaway Cable Surge Brake System Hydraulic ActuatorConnecting Trailer lights uncoupling the Ball HitchpinTle HiTCH Coupler pintle Coupler and pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle Couplertrailer guidelines determining load limit of Trailer Tire SaFeTY unsafe Tires, lug nuts or Wheelstrailer guidelines Step determining load limit of Tow vehicle Steptrailer guidelines StepTire FundamenTalS Table a. Speed ratingletter rating Speed ratingTire Safety Tips Tire repairreplacing Worn or damaged Tires uniform Tire Quality grading Standards uTQgSTable B. Tire Wear Troubleshooting Wheel rimsWheels, Bearings and lug nuts lug nut Torque requirementslights and Signals Table C. Tire Torque requirementsFigure M. Trailer to Tow Vehicle Wiring Diagram trailer guidelinesHYDRAULIC HOSES SCHEMATIC MAINTENANCE PARTS LOCATOR GENERATOR WIRING DIAGRAM Q1 BGENERATOR WIRING DIAGRAM V2 CB6Sample parTS liST explanation of codes in remarks columnno. Column parT no. ColumnSG1400C3 with CUMMINS QSB7-G5 DIESEL ENGINE 1 to 3 units suggested spare partsdescription HOUSING BASE assy PART NAME REMARKSHOUSING BASE assy HOUSING, 1400 STUDIO, SINGLE BUS DOORREAR VIEW HOUSING interior assyFRONT VIEW HOUSING interior assy PART NAMEREMARKS BALL STUD, GAS SPRING, 10 MM STEELFRONT cAMLOK assyREAR cAMLOK assy PART NAMEREMARKS RECEPTACLE, PNL MTG, FEMALE BLACKcontrol box assy. panel SWITCH, TOGGLE SINGLE POLE SPST SWITCH, ROTARY, VOLTAGE SELECTORcontrol box assy. panel PART NAMECONTROL BOX assy. INTERIOR CONTROL BOX assy. INTERIOR PART NAMEREMARKS BLOCK, TERMINAL, SAK, 4-WEIDMULLERENGINE/GENERATOR MOUNTING assy WATER DRAINOIL DRAIN FUEL INENGINE/GENERATOR MOUNTING assy PART NAMEREMARKS ALTERNATOR, MARATHON, 431RSL4007RADIATOR/MUFFLER SUPPORT RADIATOR/MUFFLER SUPPORT PART NAMEREMARKS VENTURI RING, 30 REVERSE CONSTRRADIATOR/FAN ASSY RADIATOR/FAN ASSY PART NAMEREMARKS HAT SECTION, EXHAUST VENT HYD ACTRADIATOR piping RADIATOR piping PART NAMEREMARKS BRACKET, FUEL SEP./COOLANT FILTERAIR FILTER HOSING/PIPING AIR FILTER HOSING/PIPING PART NAMEREMARKS HOSE, CHARGE AIR COOLER, 3 DIAEXHAUST assy PART NAME EXHAUST assyREMARKS SADDLE BOX ASSY SADDLE BOX ASSY PART NAMEREMARKS B-528258engine starter, relay AND batterY ASSY engine starter, relay AND batterY ASSY BATTERY, AUTO, GROUP-27 CENTENNIALBOOT COVER, TERMINAL, POSITIVE RED PART NAMEFUEL SYSTEM ASSY FUELPRIMING PUMPBREAKER, CIRCUIT, AUTO RESET, 24V 10A FILTER, VOLUME CHAMBER, 2.00 AMERICANFUEL SYSTEM ASSY PART NAMEFUEL SYSTEM ASSY FUELPRIMING PUMPPART NAME FUEL SYSTEM ASSYEE49411 HYD. vent actuator hosing ASSY REARACTUATOR FRONT ACTUATORHYD. vent actuator hosing ASSY PART NAMEREMARKS HOSE, 3/8X35 MANIFOLD to CYLINDERengine component ASSY 2215ASENSOR, PRESSURE TEMPERATURE SENSOR, TEMPERATUREengine component ASSY PART NAMEhyd. MANIFOLD, VALVE AND HOSE ASSY MANIFOLDINTAKE BALL VALVE 3-WAY VALVEhyd. MANIFOLD, VALVE AND HOSE ASSY PART NAMEREMARKS FITTING, REDUCING HX NIPPLE, 3/4 x 1/2NPTFhyd. TANK, FILTER AND HOSE ASSY hyd. TANK, FILTER AND HOSE ASSY PART NAMEREMARKS SIGHT LEVEL GAUGE, 5, LEXAN TUBEhyd. TANK, FILTER AND HOSE ASSY hyd. TANK, FILTER AND HOSE ASSY PART NAMEREMARKS FITTING, STRAIGHT, 3/4MORB x 1/2FORBhyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSY OIL COOLERFAN MOTOR HYDRAULICPART NAME hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSYREMARKS crankcase ventilation ASSY TO DRAINCRANKCASE TO ENGINE BLOCKcrankcase ventilation ASSY PART NAMEREMARKS ASSY. CRANKCASE VENT FILTER, CV6001trailer ASSY trailer ASSY PART NAMEREMARKS EE36264terms and conditions of sale - parts SpeCial eXpediTing ServiCepaYmenT TermS FreigHT poliCYPage HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLINGService Department Warranty Department