Model SG1400C3-55748
Proposition 65 warning
Nhtsa
Reporting Safety Defects
Specifications are subject to change without notice
Table of Contents
Choose from three easy options
SaFeTY meSSageS
Safety Information
SaFeTY SYmBolS
GeneraTor SaFeTY
General SaFeTY
Restricted. If the air fl ow is
Engine SaFeTY
If operating in speed ranges above the maximum allowable
From fuel vapors or if fuel is spilled on a hot engine
Fuel SaFeTY
ToWing SaFeTY
never use fuel as a cleaning agent
Death
EleCTriCal SaFeTY
Grounding Safety
Power Cord/Cable Safety
EnvironmenTal SaFeTY
BaTTerY SaFeTY
Model Cummins QSB7-G5
Specifications
Dimensions
Dimensions
Typical Generator Grounding Application
Installation
Indoor Installation
Outdoor Installation
Generator Grounding
General information
Intake Ventilation Door
Fuel Tank
Fuel Priming Pump
Fuel Water Separator
InteliVision 5 Digital Controller
Page
Major Components
Generator Major Components
Description
Starter
Oil Filler Cap
Alternator
Oil Filter
License Plate Lights Illuminates license plate
Basic Trailer Components
Control panel
Controller Power Switch Provides power to engine controller
Camlok/Voltage Output Panel
Camlok/voltage output panel
Main Breaker Panel
Circuit Breaker panel
MCB Control Button Not functional in this application
Digital controller
Type of Load
Single Phase Load
Three Phase Load
Load application/generator output
Generator Output Voltages
Voltage Selector Switch
Generator Amperage
Fuel Check
Inspection/setup
Refueling Procedure
Lubrication Oil
Remove fuel cap and fill tank Figure
Only use #2 diesel fuel when refueling
Wait for fuel to rise in filler neck
Operation in Freezing Weather
Cleaning the Radiator
Air Cleaner Fan Belt Tension Drive Belt inspection
Coolant Antifreeze/summer coolant
Alternator
Battery Cable Installation
Wiring
When connecting the battery do the following
Before Starting
Always have adequate ventilation when operating
Engine’s exhaust contains harmful emissions
Startup
Engine will go to idle mode
Starting Manual
Emergency Shutdown Procedure
Normal Shutdown Procedure
Closing the Enclosure DOORs
Protective devices
Protective devices
Engine Maintenance Schedule
Maintenance
Air Filter
Air Filter Dust Indicator
Cleaning Inside the Fuel Tank
General Inspection
Check Oil Level
Fuel Tank Inspection
Replacing Fuel Filter
Air Removal
Hydraulic Brake Actuator
Manually Adjusting the Brakes
Trailer Brakes
Hydraulic Brakes
Wheel Bearings
Adjustable Channel
Leaf Suspension
Wheel Hub Adjustment
Troubleshooting Generator
Troubleshooting generator
Troubleshooting Engine
Troubleshooting engine
Troubleshooting Intelivision 5 Controller
Troubleshooting controller
Common CauSeS For loSS oF Trailer
Trailer guidelines
Trailer ToWing guidelineS
Coupling To THe ToW veHiCle
Driving CondiTionS
Trailer ToWing TipS
InoperaBle BraKeS, ligHTS or mirrorS
Trailer vin Tag
BraKe ConTroller
EleCTriCal ConneCTor
ToW veHiCle
SuSpenSion SYSTem
BreaKaWaY SYSTem
SaFeTY CHainS
Trailer ligHTing and BraKing ConneCTor
EmergenCY FlareS andTriangle reFleCTorS
Trailer tongue. Wood or concrete blocks may also be used
Lock washer and hitch frame
Coupling the Trailer to the Tow vehicle Ball Coupler
Breakaway Brake System
Attaching Safety Chain
Breakaway Cable Surge Brake System
Pintle Coupler and pintle Hook
Connecting Trailer lights
Uncoupling the Ball Hitch
PinTle HiTCH Coupler
Coupling Trailer to Tow vehicle pintle Coupler
Figure H. Attaching Safety Chain Pintle Hitch
Determining load limit of Trailer
Tire SaFeTY Unsafe Tires, lug nuts or Wheels
Be sure lug nuts are tight before each tow
Determining load limit of Tow vehicle Step
Step
Letter rating Speed rating
Tire FundamenTalS
Uniform Tire Quality grading Standards uTQgS
Tire Safety Tips
Tire repair
Replacing Worn or damaged Tires
Wheels, Bearings and lug nuts
Wheel rims
Lug nut Torque requirements
Figure M. Trailer to Tow Vehicle Wiring Diagram
Lights and Signals
Hydraulic Hoses Schematic
Maintenance Parts Locator
Generator Wiring Diagram
Generator Wiring Diagram
Explanation of codes in remarks column
SG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 units
Suggested spare parts
Qty Description
Housing Base assy
EE33397
EE55742
EE40474 BASE, 1400A STUDIO, 48 X
EE6653
Housing interior assy
Door ASSY, Camlok
SWITCH, OMRON, Enclosed Limit
Door ASSY, Left Side
HANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT
CAMLOK assy
Bates CONN, 100A, 125V, Female
PANEL, Output BUS, Camlok
BUS BAR, 6 SET CAMLOK, 3 Spacing
BUS BAR, Ground to Neutral
Control box assy. panel
Intelivision 5.7 Display
SWITCH, TOGGLE, DPDT, ON/OFF/ON
PANEL, INSTR, Intelivision
HINGE, Control PNL MTG
Control BOX assy. Interior
BOX, Intelligen Control
SWITCH, 15 MIN. Timer W/ Screws
BOOT, DEUTCH, DRC26-24 BT
BOOT, DEUTCH, DRC26-40 BT
ENGINE/GENERATOR Mounting assy
FITTING, BULKHEAD, Brass 1/4 NPT
Drive Disc Assy SAE #11.5
Motor MOUNT, Fail SAFE, 840 LBS
NUT PLATE, Base Assy
RADIATOR/MUFFLER Support
Unistrut CHANNEL, MFL Support
SUPPORT, Radiator
COVER, FAN, Steel
ASSY, ARC Baffel W/ Insulation
RADIATOR/FAN Assy
BRACKET, Overflow Bottle
WASHER, SAFETY, Hydraulic FAN
RADIATOR, Alum
Overflow BOTTLE, RAD Coolant
Radiator piping
Mntg Head KIT, Coolant Filter
Upper Water Line
Lower Water Line
FILTER, COOLANT, SPIN-ON
AIR Filter HOSING/PIPING
CIA, TURBO, STYLE, 4 1/2
AIR FILTER, 13 Donaldson
BAND, Metal A/C Mntg
Hump HOSE, STR. Rubber 5 ID
Exhaust assy
BOLT, 4 Flat
Mounting BAND, 16 Round
SILENCER, 16 Cylindrical
TAILPIPE, 5 Expanded
Saddle BOX Assy
CAPACITOR, 7.5 MFD
DECAL, CAUTION, do not Switch
SWITCH, AUX, ABB
REGULATOR, VOLTAGE, DVR2000E
Engine starter, relay and batterY Assy
RELAY, Starter Solenoid
TRAY, BATTERY, 27-60, SS
BOLT, BATTERY, 10.38 Long
PANEL, Starter Relay
Fuel System Assy
HOSE, BARB, Steel 3/8
FUEL-WATER SEPARATOR, Racor
PUMP, FUEL, Stewart Warner
PLATE, MTG, Fuel Pump
Fuel System Assy
CLAMP, HOSE, 3/8
Street TEE, 1/2 Thread
ADAPTER, EXTENDED, 3/8 X 3/8
HYD. vent actuator hosing Assy
FITTING, STRAIGHT, 3/8MJX3/8MAORB
ANGLE, Bracket
Engine component Assy
ACTUATOR, ETR Fuel Control
FILTER, Fuel
Alternator
PUMP, Fuel
Hyd. MANIFOLD, Valve and Hose Assy
BRACKET, HYD. Actuator Manifold
MANIFOLD, HYD. ACTUATORS, 150 PSI
Test FITTING, Pressure Gauge
CONN, DIN, PROPORTIONAL, Solenoid
Hyd. TANK, Filter and Hose Assy
TEE, STREET, 1/2 Nptf
Tank ASSY., 7 GAL HYD Resivoir
ELEMENT, HYD. Filter
Hyd. TANK, Filter and Hose Assy
Flame Resistant USMSHA2G-1C-14C/33 Goodyear
ELBOW, 90., Male Pipe
TEE, UNION, 1/2 Nptr
Hyd. PUMP, COOLER, FAN Motor and Hose Assy
Test FITTING, Pressure Guage
SAEJ20R3-HT-D3-EC, Goodyear
Crankcase ventilation Assy
HEAD, Crankcase Assy
CANISTER, Crankcase Assy
FILTER, High Density
FILTER, Ultra Density
Trailer Assy
NUT, HX. NYLOCK-INSERT, GRD
PINTLE, EYE, Ring
CAP SCREW, HX. HD. GRD
WASHER, Flat Zinc PLT /8
FreigHT poliCY
Terms and conditions of sale parts
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