3-Position Switch/Paralleling 1400 amp Studio Generator
Operation and parts Manual
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
EE55916
Diesel engine exhaust and some of
proposition 65 warning
You can also obtain information about motor vehicle safety from
Reporting Safety Defects
Administrator NHTSA 1200 New Jersey Avenue S.E Washington, DC
SG1400C3 Studio Generator
Table of Contents
Component Drawings
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danger
Safety Information
SaFeTY meSSageS
SaFeTY SYmBolS
never lubricate components or attempt service on a running machine
general SaFeTY
generaTor SaFeTY
Safety Information
danger
engine SaFeTY
Safety Information
danger
Fuel SaFeTY
ToWing SaFeTY
Safety Information
death
eleCTriCal SaFeTY
grounding Safety
power Cord/Cable Safety
Use well-insulated gloves when picking up the battery
BaTTerY SaFeTY
environmenTal SaFeTY
Safety Information
Table 3. Battery Specifications
Specifications
Model
Cummins QSB7-G5
E F G H I J
dimensions
Table 4. Dimensions
L K M
GENERATOR GROUND LUG
installation
BE INSTALLED BY USER
Figure 2. Typical Generator Grounding Application
installation
Outdoor Installation
Indoor Installation
Generator Grounding
Engine
Battery
general information
Generator
Intake Ventilation Door
Fuel Tank
Fuel Priming Pump
Fuel Water Separator
general information
InteliVision 5 Digital Controller
Page
Figure 3. Major Components
Generator MAJOR COMPONENTS
DESCRIPTION
generator MAJOR COMPONENTS
Figure 3. Major Components
Table 5. Generator Major Components
DESCRIPTION
BASIC ENGINE COMPONENTS
Table 6. Basic Engine Components
BASIC TRAILER COMPONENTS
control panel
Figure 7. Camlok/Voltage Output Panel
camlok/voltage output panel
Figure 8. Main Breaker Panel
circuit Breaker panel
CONTROL BUTTONS
digital controller
NAVIGATIONS BUTTONS
CONTEXT BUTTONS
load application/generator output
Single Phase Load
Three Phase Load
Table 7. Power Factor By Load
Generator Amperage
Voltage Selector Switch
GENERATOR OUTPUTS
Generator Output Voltages
Lubrication Oil
inspection/setup
Refueling Procedure
MAIN CIRCUIT BREAKER
inspection/setup
when heated
ONLY use #2 diesel fuel when refueling
Source Heat
Operation in Freezing Weather
Cleaning the Radiator
Air Cleaner
Coolant Antifreeze/summer coolant
Piping and Hose Connection
Battery Cable Installation
Wiring
Alternator
LIGHTS IF SELECTED
ALWAYS have adequate ventilation when operating
Before Starting
ON UP
Starting Manual
startup
startup
Normal Shutdown Procedure
emergency Shutdown Procedure
CLOSING THE ENCLOSURE DOORs
protective devices
protective devices
Table 14. Engine Maintenance Schedule
maintenance
Air FILTER
Air Filter Dust Indicator
Cleaning Inside the Fuel Tank
General Inspection
Check Oil Level
Fuel Tank Inspection
Replacing Fuel Filter
Air Removal
Hydraulic Brake Actuator
Manually Adjusting the Brakes
Trailer Brakes
hydraulic Brakes
Figure 37. Adjustable Channel
Adjustable Channel
Wheel Bearings
maintenance
DANGER
Wheel Hub Adjustment
Leaf Suspension
maintenance
Possible Problem
troubleshooting generator
Troubleshooting Generator
Symptom
Troubleshooting Engine
troubleshooting engine
Possible Problem
troubleshooting controller
Troubleshooting Intelivision 5 Controller
Symptom
Trailer ToWing guidelineS
trailer guidelines
Common CauSeS For loSS oF Trailer
trailer guidelines
driving CondiTionS
Coupling To THe ToW veHiCle
trailer guidelines
inoperaBle BraKeS, ligHTS or mirrorS
Trailer ToWing TipS
Trailer vin Tag
BraKe ConTroller
eleCTriCal ConneCTor
ToW veHiCle
SuSpenSion SYSTem
BreaKaWaY SYSTem
SaFeTY CHainS
Trailer ligHTing and BraKing ConneCTor
emergenCY FlareS andTriangle reFleCTorS
trailer guidelines
Coupling the Trailer to the Tow vehicle Ball Coupler
Hydraulic Actuator
attaching Safety Chain
Breakaway Brake System
Breakaway Cable Surge Brake System
pintle Coupler and pintle Hook
Connecting Trailer lights
uncoupling the Ball Hitch
pinTle HiTCH Coupler
trailer guidelines
Coupling Trailer to Tow vehicle pintle Coupler
Figure H. Attaching Safety Chain Pintle Hitch
trailer guidelines
Tire SaFeTY unsafe Tires, lug nuts or Wheels
determining load limit of Trailer
Step
Step
determining load limit of Tow vehicle Step
trailer guidelines
Speed rating
Tire FundamenTalS
Table a. Speed rating
letter rating
uniform Tire Quality grading Standards uTQgS
Tire Safety Tips
Tire repair
replacing Worn or damaged Tires
lug nut Torque requirements
Table B. Tire Wear Troubleshooting
Wheel rims
Wheels, Bearings and lug nuts
trailer guidelines
lights and Signals
Table C. Tire Torque requirements
Figure M. Trailer to Tow Vehicle Wiring Diagram
HYDRAULIC HOSES SCHEMATIC
MAINTENANCE PARTS LOCATOR
Q1 B
GENERATOR WIRING DIAGRAM
V2 CB6
GENERATOR WIRING DIAGRAM
parT no. Column
Sample parTS liST
explanation of codes in remarks column
no. Column
description
suggested spare parts
SG1400C3 with CUMMINS QSB7-G5 DIESEL ENGINE 1 to 3 units
HOUSING BASE assy
HOUSING, 1400 STUDIO, SINGLE BUS DOOR
PART NAME
REMARKS
HOUSING BASE assy
FRONT VIEW
HOUSING interior assy
REAR VIEW
BALL STUD, GAS SPRING, 10 MM STEEL
HOUSING interior assy
PART NAME
REMARKS
REAR
cAMLOK assy
FRONT
RECEPTACLE, PNL MTG, FEMALE BLACK
cAMLOK assy
PART NAME
REMARKS
control box assy. panel
PART NAME
SWITCH, TOGGLE SINGLE POLE SPST
SWITCH, ROTARY, VOLTAGE SELECTOR
control box assy. panel
CONTROL BOX assy. INTERIOR
BLOCK, TERMINAL, SAK, 4-WEIDMULLER
CONTROL BOX assy. INTERIOR
PART NAME
REMARKS
FUEL IN
ENGINE/GENERATOR MOUNTING assy
WATER DRAIN
OIL DRAIN
ALTERNATOR, MARATHON, 431RSL4007
ENGINE/GENERATOR MOUNTING assy
PART NAME
REMARKS
RADIATOR/MUFFLER SUPPORT
VENTURI RING, 30 REVERSE CONSTR
RADIATOR/MUFFLER SUPPORT
PART NAME
REMARKS
RADIATOR/FAN ASSY
HAT SECTION, EXHAUST VENT HYD ACT
RADIATOR/FAN ASSY
PART NAME
REMARKS
RADIATOR piping
BRACKET, FUEL SEP./COOLANT FILTER
RADIATOR piping
PART NAME
REMARKS
AIR FILTER HOSING/PIPING
HOSE, CHARGE AIR COOLER, 3 DIA
AIR FILTER HOSING/PIPING
PART NAME
REMARKS
EXHAUST assy
REMARKS
EXHAUST assy
PART NAME
SADDLE BOX ASSY
B-528258
SADDLE BOX ASSY
PART NAME
REMARKS
engine starter, relay AND batterY ASSY
PART NAME
engine starter, relay AND batterY ASSY
BATTERY, AUTO, GROUP-27 CENTENNIAL
BOOT COVER, TERMINAL, POSITIVE RED
PUMP
FUEL SYSTEM ASSY
FUEL
PRIMING
PART NAME
BREAKER, CIRCUIT, AUTO RESET, 24V 10A
FILTER, VOLUME CHAMBER, 2.00 AMERICAN
FUEL SYSTEM ASSY
PUMP
FUEL SYSTEM ASSY
FUEL
PRIMING
EE49411
FUEL SYSTEM ASSY
PART NAME
FRONT ACTUATOR
HYD. vent actuator hosing ASSY
REAR
ACTUATOR
HOSE, 3/8X35 MANIFOLD to CYLINDER
HYD. vent actuator hosing ASSY
PART NAME
REMARKS
2215A
engine component ASSY
PART NAME
SENSOR, PRESSURE TEMPERATURE
SENSOR, TEMPERATURE
engine component ASSY
3-WAY VALVE
hyd. MANIFOLD, VALVE AND HOSE ASSY
MANIFOLD
INTAKE BALL VALVE
FITTING, REDUCING HX NIPPLE, 3/4 x 1/2NPTF
hyd. MANIFOLD, VALVE AND HOSE ASSY
PART NAME
REMARKS
hyd. TANK, FILTER AND HOSE ASSY
SIGHT LEVEL GAUGE, 5, LEXAN TUBE
hyd. TANK, FILTER AND HOSE ASSY
PART NAME
REMARKS
hyd. TANK, FILTER AND HOSE ASSY
FITTING, STRAIGHT, 3/4MORB x 1/2FORB
hyd. TANK, FILTER AND HOSE ASSY
PART NAME
REMARKS
HYDRAULIC
hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSY
OIL COOLER
FAN MOTOR
REMARKS
hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSY
PART NAME
TO ENGINE BLOCK
crankcase ventilation ASSY
TO DRAIN
CRANKCASE
ASSY. CRANKCASE VENT FILTER, CV6001
crankcase ventilation ASSY
PART NAME
REMARKS
trailer ASSY
EE36264
trailer ASSY
PART NAME
REMARKS
FreigHT poliCY
terms and conditions of sale - parts
SpeCial eXpediTing ServiCe
paYmenT TermS
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