THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES
Operation and parts Manual
EE55916
3-Position Switch/Paralleling 1400 amp Studio Generator
Diesel engine exhaust and some of
proposition 65 warning
Reporting Safety Defects
Administrator NHTSA 1200 New Jersey Avenue S.E Washington, DC
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Table of Contents
Component Drawings
SG1400C3 Studio Generator
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SaFeTY meSSageS
Safety Information
SaFeTY SYmBolS
danger
generaTor SaFeTY
general SaFeTY
Safety Information
never lubricate components or attempt service on a running machine
engine SaFeTY
Safety Information
danger
ToWing SaFeTY
Fuel SaFeTY
Safety Information
danger
grounding Safety
eleCTriCal SaFeTY
power Cord/Cable Safety
death
environmenTal SaFeTY
BaTTerY SaFeTY
Safety Information
Use well-insulated gloves when picking up the battery
Model
Specifications
Cummins QSB7-G5
Table 3. Battery Specifications
Table 4. Dimensions
dimensions
L K M
E F G H I J
BE INSTALLED BY USER
installation
Figure 2. Typical Generator Grounding Application
GENERATOR GROUND LUG
Indoor Installation
Outdoor Installation
Generator Grounding
installation
general information
Battery
Generator
Engine
Fuel Priming Pump
Fuel Tank
Fuel Water Separator
Intake Ventilation Door
general information
InteliVision 5 Digital Controller
Page
Figure 3. Major Components
Generator MAJOR COMPONENTS
Figure 3. Major Components
generator MAJOR COMPONENTS
Table 5. Generator Major Components
DESCRIPTION
BASIC ENGINE COMPONENTS
Table 6. Basic Engine Components
DESCRIPTION
BASIC TRAILER COMPONENTS
control panel
Figure 7. Camlok/Voltage Output Panel
camlok/voltage output panel
Figure 8. Main Breaker Panel
circuit Breaker panel
NAVIGATIONS BUTTONS
digital controller
CONTEXT BUTTONS
CONTROL BUTTONS
Three Phase Load
Single Phase Load
Table 7. Power Factor By Load
load application/generator output
GENERATOR OUTPUTS
Voltage Selector Switch
Generator Output Voltages
Generator Amperage
Refueling Procedure
inspection/setup
MAIN CIRCUIT BREAKER
Lubrication Oil
ONLY use #2 diesel fuel when refueling
when heated
Source Heat
inspection/setup
Air Cleaner
Cleaning the Radiator
Coolant Antifreeze/summer coolant
Operation in Freezing Weather
Wiring
Battery Cable Installation
Alternator
Piping and Hose Connection
Before Starting
ALWAYS have adequate ventilation when operating
ON UP
LIGHTS IF SELECTED
Starting Manual
startup
emergency Shutdown Procedure
Normal Shutdown Procedure
CLOSING THE ENCLOSURE DOORs
startup
protective devices
protective devices
Table 14. Engine Maintenance Schedule
maintenance
Cleaning Inside the Fuel Tank
Air Filter Dust Indicator
General Inspection
Air FILTER
Replacing Fuel Filter
Fuel Tank Inspection
Air Removal
Check Oil Level
Trailer Brakes
Manually Adjusting the Brakes
hydraulic Brakes
Hydraulic Brake Actuator
Wheel Bearings
Adjustable Channel
maintenance
Figure 37. Adjustable Channel
Leaf Suspension
Wheel Hub Adjustment
maintenance
DANGER
Troubleshooting Generator
troubleshooting generator
Symptom
Possible Problem
Troubleshooting Engine
troubleshooting engine
Troubleshooting Intelivision 5 Controller
troubleshooting controller
Symptom
Possible Problem
trailer guidelines
Common CauSeS For loSS oF Trailer
Trailer ToWing guidelineS
driving CondiTionS
Coupling To THe ToW veHiCle
trailer guidelines
Trailer ToWing TipS
inoperaBle BraKeS, ligHTS or mirrorS
Trailer vin Tag
trailer guidelines
ToW veHiCle
eleCTriCal ConneCTor
SuSpenSion SYSTem
BraKe ConTroller
Trailer ligHTing and BraKing ConneCTor
SaFeTY CHainS
emergenCY FlareS andTriangle reFleCTorS
BreaKaWaY SYSTem
trailer guidelines
Coupling the Trailer to the Tow vehicle Ball Coupler
Breakaway Brake System
attaching Safety Chain
Breakaway Cable Surge Brake System
Hydraulic Actuator
uncoupling the Ball Hitch
Connecting Trailer lights
pinTle HiTCH Coupler
pintle Coupler and pintle Hook
Coupling Trailer to Tow vehicle pintle Coupler
Figure H. Attaching Safety Chain Pintle Hitch
trailer guidelines
Tire SaFeTY unsafe Tires, lug nuts or Wheels
determining load limit of Trailer
trailer guidelines
determining load limit of Tow vehicle Step
Step
trailer guidelines
Step
Table a. Speed rating
Tire FundamenTalS
letter rating
Speed rating
Tire repair
Tire Safety Tips
replacing Worn or damaged Tires
uniform Tire Quality grading Standards uTQgS
Wheel rims
Table B. Tire Wear Troubleshooting
Wheels, Bearings and lug nuts
lug nut Torque requirements
Table C. Tire Torque requirements
lights and Signals
Figure M. Trailer to Tow Vehicle Wiring Diagram
trailer guidelines
HYDRAULIC HOSES SCHEMATIC
MAINTENANCE PARTS LOCATOR
Q1 B
GENERATOR WIRING DIAGRAM
V2 CB6
GENERATOR WIRING DIAGRAM
explanation of codes in remarks column
Sample parTS liST
no. Column
parT no. Column
suggested spare parts
SG1400C3 with CUMMINS QSB7-G5 DIESEL ENGINE 1 to 3 units
description
HOUSING BASE assy
REMARKS
PART NAME
HOUSING BASE assy
HOUSING, 1400 STUDIO, SINGLE BUS DOOR
HOUSING interior assy
REAR VIEW
FRONT VIEW
PART NAME
HOUSING interior assy
REMARKS
BALL STUD, GAS SPRING, 10 MM STEEL
cAMLOK assy
FRONT
REAR
PART NAME
cAMLOK assy
REMARKS
RECEPTACLE, PNL MTG, FEMALE BLACK
control box assy. panel
SWITCH, ROTARY, VOLTAGE SELECTOR
SWITCH, TOGGLE SINGLE POLE SPST
control box assy. panel
PART NAME
CONTROL BOX assy. INTERIOR
PART NAME
CONTROL BOX assy. INTERIOR
REMARKS
BLOCK, TERMINAL, SAK, 4-WEIDMULLER
WATER DRAIN
ENGINE/GENERATOR MOUNTING assy
OIL DRAIN
FUEL IN
PART NAME
ENGINE/GENERATOR MOUNTING assy
REMARKS
ALTERNATOR, MARATHON, 431RSL4007
RADIATOR/MUFFLER SUPPORT
PART NAME
RADIATOR/MUFFLER SUPPORT
REMARKS
VENTURI RING, 30 REVERSE CONSTR
RADIATOR/FAN ASSY
PART NAME
RADIATOR/FAN ASSY
REMARKS
HAT SECTION, EXHAUST VENT HYD ACT
RADIATOR piping
PART NAME
RADIATOR piping
REMARKS
BRACKET, FUEL SEP./COOLANT FILTER
AIR FILTER HOSING/PIPING
PART NAME
AIR FILTER HOSING/PIPING
REMARKS
HOSE, CHARGE AIR COOLER, 3 DIA
EXHAUST assy
EXHAUST assy
PART NAME
REMARKS
SADDLE BOX ASSY
PART NAME
SADDLE BOX ASSY
REMARKS
B-528258
engine starter, relay AND batterY ASSY
BATTERY, AUTO, GROUP-27 CENTENNIAL
engine starter, relay AND batterY ASSY
BOOT COVER, TERMINAL, POSITIVE RED
PART NAME
FUEL
FUEL SYSTEM ASSY
PRIMING
PUMP
FILTER, VOLUME CHAMBER, 2.00 AMERICAN
BREAKER, CIRCUIT, AUTO RESET, 24V 10A
FUEL SYSTEM ASSY
PART NAME
FUEL
FUEL SYSTEM ASSY
PRIMING
PUMP
FUEL SYSTEM ASSY
PART NAME
EE49411
REAR
HYD. vent actuator hosing ASSY
ACTUATOR
FRONT ACTUATOR
PART NAME
HYD. vent actuator hosing ASSY
REMARKS
HOSE, 3/8X35 MANIFOLD to CYLINDER
2215A
engine component ASSY
SENSOR, TEMPERATURE
SENSOR, PRESSURE TEMPERATURE
engine component ASSY
PART NAME
MANIFOLD
hyd. MANIFOLD, VALVE AND HOSE ASSY
INTAKE BALL VALVE
3-WAY VALVE
PART NAME
hyd. MANIFOLD, VALVE AND HOSE ASSY
REMARKS
FITTING, REDUCING HX NIPPLE, 3/4 x 1/2NPTF
hyd. TANK, FILTER AND HOSE ASSY
PART NAME
hyd. TANK, FILTER AND HOSE ASSY
REMARKS
SIGHT LEVEL GAUGE, 5, LEXAN TUBE
hyd. TANK, FILTER AND HOSE ASSY
PART NAME
hyd. TANK, FILTER AND HOSE ASSY
REMARKS
FITTING, STRAIGHT, 3/4MORB x 1/2FORB
OIL COOLER
hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSY
FAN MOTOR
HYDRAULIC
hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSY
PART NAME
REMARKS
TO DRAIN
crankcase ventilation ASSY
CRANKCASE
TO ENGINE BLOCK
PART NAME
crankcase ventilation ASSY
REMARKS
ASSY. CRANKCASE VENT FILTER, CV6001
trailer ASSY
PART NAME
trailer ASSY
REMARKS
EE36264
SpeCial eXpediTing ServiCe
terms and conditions of sale - parts
paYmenT TermS
FreigHT poliCY
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Service Department
Warranty Department