Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip SG1400C3-55748 manual Maintenance Parts Locator

Models: SG1400C3-55748

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Page 63

MAINTENANCE PARTS LOCATOR

							H1
					L				E3
			K1						E3
			K1
		L1	K
	P1		K								J
	P1

			J1		I
					I
										H
		Z1	O1			S1		D
	Y1	B2	O1			S1		D
	Y1	B2
P2		Z2	I1		T1				G
P2	S		I1						C
		A3							C
S2		A3			F1			B
S2	R1				F1			B
	R1		K2
T2			K2
T2
U2			J2					M
			I2				M1	M	X	Z
						N1	M1		Y	Z
			O2			N1				B1
			O2							B1	D1
Q2									A1	C1	D1
Q2					Q1					C1
					Q1					E1
		B3	G2							E1
		B3	G2
		X2	G1		L2	M2					O
		X2
		Y2
	W1	Y2	W			N2
	W1		W			N2
U1		C2									F
U1											F
	P		D2						A2
V2			P						G1
V2			C3
						F2
					E2
V1	Q				E2						U
V1	Q										U
						R			E	H2
				D3				N
		W2							A
		T	X1
			X1

SG1400c3 studio generator • operation and parts manual — rev. #1 (02/15/12) — page 63

Page 63

Image 63

Multiquip SG1400C3-55748 manual Maintenance Parts Locator

Contents

3-Position Switch/Paralleling 1400 amp Studio Generator Operation and parts ManualTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES EE55916Diesel engine exhaust and some of proposition 65 warningReporting Safety Defects Administrator NHTSA 1200 New Jersey Avenue S.E Washington, DCYou can also obtain information about motor vehicle safety from Table of Contents Component DrawingsSG1400C3 Studio Generator Best Deal! Order via Internet Dealers Only parts ordering procedures Ordering parts has never been easierChoose from three easy options When ordering parts, please supplydanger Safety InformationSaFeTY meSSageS SaFeTY SYmBolS„ never lubricate components or attempt service on a running machine general SaFeTYgeneraTor SaFeTY Safety Informationengine SaFeTY Safety Informationdanger danger Fuel SaFeTYToWing SaFeTY Safety Informationdeath eleCTriCal SaFeTYgrounding Safety power Cord/Cable Safety„ Use well-insulated gloves when picking up the battery BaTTerY SaFeTYenvironmenTal SaFeTY Safety InformationTable 3. Battery Specifications SpecificationsModel Cummins QSB7-G5E F G H I J dimensionsTable 4. Dimensions L K MGENERATOR GROUND LUG installationBE INSTALLED BY USER Figure 2. Typical Generator Grounding Applicationinstallation Outdoor InstallationIndoor Installation Generator GroundingEngine Batterygeneral information GeneratorIntake Ventilation Door Fuel TankFuel Priming Pump Fuel Water Separatorgeneral information InteliVision 5 Digital ControllerPage Figure 3. Major Components Generator MAJOR COMPONENTSDESCRIPTION generator MAJOR COMPONENTSFigure 3. Major Components Table 5. Generator Major ComponentsBASIC ENGINE COMPONENTS Table 6. Basic Engine ComponentsDESCRIPTION BASIC TRAILER COMPONENTS control panel Figure 7. Camlok/Voltage Output Panel camlok/voltage output panelFigure 8. Main Breaker Panel circuit Breaker panelCONTROL BUTTONS digital controllerNAVIGATIONS BUTTONS CONTEXT BUTTONSload application/generator output Single Phase LoadThree Phase Load Table 7. Power Factor By LoadGenerator Amperage Voltage Selector SwitchGENERATOR OUTPUTS Generator Output VoltagesLubrication Oil inspection/setupRefueling Procedure MAIN CIRCUIT BREAKERinspection/setup when heatedONLY use #2 diesel fuel when refueling Source HeatOperation in Freezing Weather Cleaning the RadiatorAir Cleaner Coolant Antifreeze/summer coolantPiping and Hose Connection Battery Cable InstallationWiring AlternatorLIGHTS IF SELECTED ALWAYS have adequate ventilation when operatingBefore Starting ON UPStarting Manual startupstartup Normal Shutdown Procedureemergency Shutdown Procedure CLOSING THE ENCLOSURE DOORsprotective devices protective devicesTable 14. Engine Maintenance Schedule maintenanceAir FILTER Air Filter Dust IndicatorCleaning Inside the Fuel Tank General InspectionCheck Oil Level Fuel Tank InspectionReplacing Fuel Filter Air RemovalHydraulic Brake Actuator Manually Adjusting the BrakesTrailer Brakes hydraulic BrakesFigure 37. Adjustable Channel Adjustable ChannelWheel Bearings maintenanceDANGER Wheel Hub AdjustmentLeaf Suspension maintenancePossible Problem troubleshooting generatorTroubleshooting Generator SymptomTroubleshooting Engine troubleshooting enginePossible Problem troubleshooting controllerTroubleshooting Intelivision 5 Controller Symptomtrailer guidelines Common CauSeS For loSS oF TrailerTrailer ToWing guidelineS driving CondiTionS Coupling To THe ToW veHiCletrailer guidelines trailer guidelines inoperaBle BraKeS, ligHTS or mirrorSTrailer ToWing TipS Trailer vin TagBraKe ConTroller eleCTriCal ConneCTorToW veHiCle SuSpenSion SYSTemBreaKaWaY SYSTem SaFeTY CHainSTrailer ligHTing and BraKing ConneCTor emergenCY FlareS andTriangle reFleCTorStrailer guidelines Coupling the Trailer to the Tow vehicle Ball CouplerHydraulic Actuator attaching Safety ChainBreakaway Brake System Breakaway Cable Surge Brake Systempintle Coupler and pintle Hook Connecting Trailer lightsuncoupling the Ball Hitch pinTle HiTCH CouplerCoupling Trailer to Tow vehicle pintle Coupler Figure H. Attaching Safety Chain Pintle Hitchtrailer guidelines Tire SaFeTY unsafe Tires, lug nuts or Wheels determining load limit of Trailertrailer guidelines Step Stepdetermining load limit of Tow vehicle Step trailer guidelinesSpeed rating Tire FundamenTalSTable a. Speed rating letter ratinguniform Tire Quality grading Standards uTQgS Tire Safety TipsTire repair replacing Worn or damaged Tireslug nut Torque requirements Table B. Tire Wear TroubleshootingWheel rims Wheels, Bearings and lug nutstrailer guidelines lights and SignalsTable C. Tire Torque requirements Figure M. Trailer to Tow Vehicle Wiring DiagramHYDRAULIC HOSES SCHEMATIC MAINTENANCE PARTS LOCATOR Q1 B GENERATOR WIRING DIAGRAMV2 CB6 GENERATOR WIRING DIAGRAMparT no. Column Sample parTS liSTexplanation of codes in remarks column no. Columnsuggested spare parts SG1400C3 with CUMMINS QSB7-G5 DIESEL ENGINE 1 to 3 unitsdescription HOUSING BASE assy HOUSING, 1400 STUDIO, SINGLE BUS DOOR PART NAMEREMARKS HOUSING BASE assyHOUSING interior assy REAR VIEWFRONT VIEW BALL STUD, GAS SPRING, 10 MM STEEL HOUSING interior assyPART NAME REMARKScAMLOK assy FRONTREAR RECEPTACLE, PNL MTG, FEMALE BLACK cAMLOK assyPART NAME REMARKScontrol box assy. panel PART NAME SWITCH, TOGGLE SINGLE POLE SPSTSWITCH, ROTARY, VOLTAGE SELECTOR control box assy. panelCONTROL BOX assy. INTERIOR BLOCK, TERMINAL, SAK, 4-WEIDMULLER CONTROL BOX assy. INTERIORPART NAME REMARKSFUEL IN ENGINE/GENERATOR MOUNTING assyWATER DRAIN OIL DRAINALTERNATOR, MARATHON, 431RSL4007 ENGINE/GENERATOR MOUNTING assyPART NAME REMARKSRADIATOR/MUFFLER SUPPORT VENTURI RING, 30 REVERSE CONSTR RADIATOR/MUFFLER SUPPORTPART NAME REMARKSRADIATOR/FAN ASSY HAT SECTION, EXHAUST VENT HYD ACT RADIATOR/FAN ASSYPART NAME REMARKSRADIATOR piping BRACKET, FUEL SEP./COOLANT FILTER RADIATOR pipingPART NAME REMARKSAIR FILTER HOSING/PIPING HOSE, CHARGE AIR COOLER, 3 DIA AIR FILTER HOSING/PIPINGPART NAME REMARKSEXHAUST assy EXHAUST assy PART NAMEREMARKS SADDLE BOX ASSY B-528258 SADDLE BOX ASSYPART NAME REMARKSengine starter, relay AND batterY ASSY PART NAME engine starter, relay AND batterY ASSYBATTERY, AUTO, GROUP-27 CENTENNIAL BOOT COVER, TERMINAL, POSITIVE REDPUMP FUEL SYSTEM ASSYFUEL PRIMINGPART NAME BREAKER, CIRCUIT, AUTO RESET, 24V 10AFILTER, VOLUME CHAMBER, 2.00 AMERICAN FUEL SYSTEM ASSYPUMP FUEL SYSTEM ASSYFUEL PRIMINGFUEL SYSTEM ASSY PART NAMEEE49411 FRONT ACTUATOR HYD. vent actuator hosing ASSYREAR ACTUATORHOSE, 3/8X35 MANIFOLD to CYLINDER HYD. vent actuator hosing ASSYPART NAME REMARKS2215A engine component ASSYPART NAME SENSOR, PRESSURE TEMPERATURESENSOR, TEMPERATURE engine component ASSY3-WAY VALVE hyd. MANIFOLD, VALVE AND HOSE ASSYMANIFOLD INTAKE BALL VALVEFITTING, REDUCING HX NIPPLE, 3/4 x 1/2NPTF hyd. MANIFOLD, VALVE AND HOSE ASSYPART NAME REMARKShyd. TANK, FILTER AND HOSE ASSY SIGHT LEVEL GAUGE, 5, LEXAN TUBE hyd. TANK, FILTER AND HOSE ASSYPART NAME REMARKShyd. TANK, FILTER AND HOSE ASSY FITTING, STRAIGHT, 3/4MORB x 1/2FORB hyd. TANK, FILTER AND HOSE ASSYPART NAME REMARKSHYDRAULIC hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSYOIL COOLER FAN MOTORhyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSY PART NAMEREMARKS TO ENGINE BLOCK crankcase ventilation ASSYTO DRAIN CRANKCASEASSY. CRANKCASE VENT FILTER, CV6001 crankcase ventilation ASSYPART NAME REMARKStrailer ASSY EE36264 trailer ASSYPART NAME REMARKSFreigHT poliCY terms and conditions of sale - partsSpeCial eXpediTing ServiCe paYmenT TermSPage Warranty Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Service Department

							H1
					L				E3
			K1						E3
			K1
		L1	K
	P1		K								J
	P1

			J1		I
					I
										H
		Z1	O1			S1		D
	Y1	B2	O1			S1		D
	Y1	B2
P2		Z2	I1		T1				G
P2	S		I1						C
		A3							C
S2		A3			F1			B
S2	R1				F1			B
	R1		K2
T2			K2
T2
U2			J2					M
			I2				M1	M	X	Z
						N1	M1		Y	Z
			O2			N1				B1
			O2							B1	D1
Q2									A1	C1	D1
Q2					Q1					C1
					Q1					E1
		B3	G2							E1
		B3	G2
		X2	G1		L2	M2					O
		X2
		Y2
	W1	Y2	W			N2
	W1		W			N2
U1		C2									F
U1											F
	P		D2						A2
V2			P						G1
V2			C3
						F2
					E2
V1	Q				E2						U
V1	Q										U
						R			E	H2
				D3				N
		W2							A
		T	X1
			X1

							H1
					L				E3
			K1						E3
			K1
		L1	K
	P1		K								J
	P1

			J1		I
					I
										H
		Z1	O1			S1		D
	Y1	B2	O1			S1		D
	Y1	B2
P2		Z2	I1		T1				G
P2	S		I1						C
		A3							C
S2		A3			F1			B
S2	R1				F1			B
	R1		K2
T2			K2
T2
U2			J2					M
			I2				M1	M	X	Z
						N1	M1		Y	Z
			O2			N1				B1
			O2							B1	D1
Q2									A1	C1	D1
Q2					Q1					C1
					Q1					E1
		B3	G2							E1
		B3	G2
		X2	G1		L2	M2					O
		X2
		Y2
	W1	Y2	W			N2
	W1		W			N2
U1		C2									F
U1											F
	P		D2						A2
V2			P						G1
V2			C3
						F2
					E2
V1	Q				E2						U
V1	Q										U
						R			E	H2
				D3				N
		W2							A
		T	X1
			X1

							H1
					L				E3
			K1						E3
			K1
		L1	K
	P1		K								J
	P1

			J1		I
					I
										H
		Z1	O1			S1		D
	Y1	B2	O1			S1		D
	Y1	B2
P2		Z2	I1		T1				G
P2	S		I1						C
		A3							C
S2		A3			F1			B
S2	R1				F1			B
	R1		K2
T2			K2
T2
U2			J2					M
			I2				M1	M	X	Z
						N1	M1		Y	Z
			O2			N1				B1
			O2							B1	D1
Q2									A1	C1	D1
Q2					Q1					C1
					Q1					E1
		B3	G2							E1
		B3	G2
		X2	G1		L2	M2					O
		X2
		Y2
	W1	Y2	W			N2
	W1		W			N2
U1		C2									F
U1											F
	P		D2						A2
V2			P						G1
V2			C3
						F2
					E2
V1	Q				E2						U
V1	Q										U
						R			E	H2
				D3				N
		W2							A
		T	X1
			X1