Model SG1400C3-55748
Proposition 65 warning
Nhtsa
Reporting Safety Defects
Specifications are subject to change without notice
Table of Contents
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SaFeTY SYmBolS
Safety Information
SaFeTY meSSageS
GeneraTor SaFeTY
General SaFeTY
If operating in speed ranges above the maximum allowable
Engine SaFeTY
Restricted. If the air fl ow is
ToWing SaFeTY
Fuel SaFeTY
„ never use fuel as a cleaning agent
From fuel vapors or if fuel is spilled on a hot engine
Grounding Safety
EleCTriCal SaFeTY
Power Cord/Cable Safety
Death
EnvironmenTal SaFeTY
BaTTerY SaFeTY
Model Cummins QSB7-G5
Specifications
Dimensions
Dimensions
Typical Generator Grounding Application
Installation
Generator Grounding
Outdoor Installation
Indoor Installation
General information
Fuel Priming Pump
Fuel Tank
Fuel Water Separator
Intake Ventilation Door
InteliVision 5 Digital Controller
Page
Major Components
Generator Major Components
Description
Alternator
Oil Filler Cap
Oil Filter
Starter
License Plate Lights Illuminates license plate
Basic Trailer Components
Control panel
Controller Power Switch Provides power to engine controller
Camlok/Voltage Output Panel
Camlok/voltage output panel
Main Breaker Panel
Circuit Breaker panel
MCB Control Button Not functional in this application
Digital controller
Three Phase Load
Single Phase Load
Load application/generator output
Type of Load
Generator Amperage
Voltage Selector Switch
Generator Output Voltages
Refueling Procedure
Inspection/setup
Lubrication Oil
Fuel Check
Wait for fuel to rise in filler neck
Only use #2 diesel fuel when refueling
Remove fuel cap and fill tank Figure
Air Cleaner Fan Belt Tension Drive Belt inspection
Cleaning the Radiator
Coolant Antifreeze/summer coolant
Operation in Freezing Weather
Wiring
Battery Cable Installation
When connecting the battery do the following
Alternator
Engine’s exhaust contains harmful emissions
Always have adequate ventilation when operating
Before Starting
Starting Manual
Engine will go to idle mode
Startup
Closing the Enclosure DOORs
Normal Shutdown Procedure
Emergency Shutdown Procedure
Protective devices
Protective devices
Engine Maintenance Schedule
Maintenance
Cleaning Inside the Fuel Tank
Air Filter Dust Indicator
General Inspection
Air Filter
Replacing Fuel Filter
Fuel Tank Inspection
Air Removal
Check Oil Level
Trailer Brakes
Manually Adjusting the Brakes
Hydraulic Brakes
Hydraulic Brake Actuator
Wheel Bearings
Adjustable Channel
Leaf Suspension
Wheel Hub Adjustment
Troubleshooting Generator
Troubleshooting generator
Troubleshooting Engine
Troubleshooting engine
Troubleshooting Intelivision 5 Controller
Troubleshooting controller
Trailer ToWing guidelineS
Trailer guidelines
Common CauSeS For loSS oF Trailer
Coupling To THe ToW veHiCle
Driving CondiTionS
Trailer vin Tag
InoperaBle BraKeS, ligHTS or mirrorS
Trailer ToWing TipS
ToW veHiCle
EleCTriCal ConneCTor
SuSpenSion SYSTem
BraKe ConTroller
Trailer ligHTing and BraKing ConneCTor
SaFeTY CHainS
EmergenCY FlareS andTriangle reFleCTorS
BreaKaWaY SYSTem
Coupling the Trailer to the Tow vehicle Ball Coupler
Lock washer and hitch frame
Trailer tongue. Wood or concrete blocks may also be used
Breakaway Cable Surge Brake System
Attaching Safety Chain
Breakaway Brake System
Uncoupling the Ball Hitch
Connecting Trailer lights
PinTle HiTCH Coupler
Pintle Coupler and pintle Hook
Coupling Trailer to Tow vehicle pintle Coupler
Figure H. Attaching Safety Chain Pintle Hitch
Be sure lug nuts are tight before each tow
Tire SaFeTY Unsafe Tires, lug nuts or Wheels
Determining load limit of Trailer
Determining load limit of Tow vehicle Step
Step
Letter rating Speed rating
Tire FundamenTalS
Tire repair
Tire Safety Tips
Replacing Worn or damaged Tires
Uniform Tire Quality grading Standards uTQgS
Lug nut Torque requirements
Wheel rims
Wheels, Bearings and lug nuts
Figure M. Trailer to Tow Vehicle Wiring Diagram
Lights and Signals
Hydraulic Hoses Schematic
Maintenance Parts Locator
Generator Wiring Diagram
Generator Wiring Diagram
Explanation of codes in remarks column
Qty Description
Suggested spare parts
SG1400C3 with Cummins QSB7-G5 Diesel Engine 1 to 3 units
Housing Base assy
EE40474 BASE, 1400A STUDIO, 48 X
EE55742
EE6653
EE33397
Housing interior assy
Door ASSY, Left Side
SWITCH, OMRON, Enclosed Limit
HANDLE, Door Assy PH110ZN LATCH, Door HANDLE, 2-POINT
Door ASSY, Camlok
CAMLOK assy
BUS BAR, 6 SET CAMLOK, 3 Spacing
PANEL, Output BUS, Camlok
BUS BAR, Ground to Neutral
Bates CONN, 100A, 125V, Female
Control box assy. panel
PANEL, INSTR, Intelivision
SWITCH, TOGGLE, DPDT, ON/OFF/ON
HINGE, Control PNL MTG
Intelivision 5.7 Display
Control BOX assy. Interior
BOOT, DEUTCH, DRC26-24 BT
SWITCH, 15 MIN. Timer W/ Screws
BOOT, DEUTCH, DRC26-40 BT
BOX, Intelligen Control
ENGINE/GENERATOR Mounting assy
Motor MOUNT, Fail SAFE, 840 LBS
Drive Disc Assy SAE #11.5
NUT PLATE, Base Assy
FITTING, BULKHEAD, Brass 1/4 NPT
RADIATOR/MUFFLER Support
COVER, FAN, Steel
SUPPORT, Radiator
ASSY, ARC Baffel W/ Insulation
Unistrut CHANNEL, MFL Support
RADIATOR/FAN Assy
RADIATOR, Alum
WASHER, SAFETY, Hydraulic FAN
Overflow BOTTLE, RAD Coolant
BRACKET, Overflow Bottle
Radiator piping
Lower Water Line
Upper Water Line
FILTER, COOLANT, SPIN-ON
Mntg Head KIT, Coolant Filter
AIR Filter HOSING/PIPING
BAND, Metal A/C Mntg
AIR FILTER, 13 Donaldson
Hump HOSE, STR. Rubber 5 ID
CIA, TURBO, STYLE, 4 1/2
Exhaust assy
SILENCER, 16 Cylindrical
Mounting BAND, 16 Round
TAILPIPE, 5 Expanded
BOLT, 4 Flat
Saddle BOX Assy
SWITCH, AUX, ABB
DECAL, CAUTION, do not Switch
REGULATOR, VOLTAGE, DVR2000E
CAPACITOR, 7.5 MFD
Engine starter, relay and batterY Assy
BOLT, BATTERY, 10.38 Long
TRAY, BATTERY, 27-60, SS
PANEL, Starter Relay
RELAY, Starter Solenoid
Fuel System Assy
PUMP, FUEL, Stewart Warner
FUEL-WATER SEPARATOR, Racor
PLATE, MTG, Fuel Pump
HOSE, BARB, Steel 3/8
Fuel System Assy
ADAPTER, EXTENDED, 3/8 X 3/8
Street TEE, 1/2 Thread
CLAMP, HOSE, 3/8
HYD. vent actuator hosing Assy
FITTING, STRAIGHT, 3/8MJX3/8MAORB
ANGLE, Bracket
Engine component Assy
Alternator
FILTER, Fuel
PUMP, Fuel
ACTUATOR, ETR Fuel Control
Hyd. MANIFOLD, Valve and Hose Assy
Test FITTING, Pressure Gauge
MANIFOLD, HYD. ACTUATORS, 150 PSI
CONN, DIN, PROPORTIONAL, Solenoid
BRACKET, HYD. Actuator Manifold
Hyd. TANK, Filter and Hose Assy
ELEMENT, HYD. Filter
Tank ASSY., 7 GAL HYD Resivoir
TEE, STREET, 1/2 Nptf
Hyd. TANK, Filter and Hose Assy
TEE, UNION, 1/2 Nptr
ELBOW, 90., Male Pipe
Flame Resistant USMSHA2G-1C-14C/33 Goodyear
Hyd. PUMP, COOLER, FAN Motor and Hose Assy
Test FITTING, Pressure Guage
SAEJ20R3-HT-D3-EC, Goodyear
Crankcase ventilation Assy
FILTER, High Density
CANISTER, Crankcase Assy
FILTER, Ultra Density
HEAD, Crankcase Assy
Trailer Assy
CAP SCREW, HX. HD. GRD
PINTLE, EYE, Ring
WASHER, Flat Zinc PLT /8
NUT, HX. NYLOCK-INSERT, GRD
FreigHT poliCY
Terms and conditions of sale parts
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