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Multiquip manual Operation and parts Manual, EE55916, MODEL SG1400C3-55748

Models: SG1400C3-55748

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Operation and parts Manual

MODEL SG1400C3-®55748

3-Position Switch/Paralleling

1400 amp Studio Generator

(CUMMINS QSB7-G5 DIESEL ENGINE)Revision #1 (02/15/12)

To find the latest revision of this publication, visit our website at: www.mqpower.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

EE55916

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Multiquip SG1400C3-55748 manual Operation and parts Manual, This Manual Must Accompany The Equipment At All Times, EE55916

Contents

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES Operation and parts ManualEE55916 3-Position Switch/Paralleling 1400 amp Studio GeneratorDiesel engine exhaust and some of proposition 65 warningAdministrator NHTSA 1200 New Jersey Avenue S.E Washington, DC Reporting Safety DefectsYou can also obtain information about motor vehicle safety from Component Drawings Table of ContentsSG1400C3 Studio Generator Choose from three easy options parts ordering procedures Ordering parts has never been easierWhen ordering parts, please supply Best Deal! Order via Internet Dealers OnlySaFeTY meSSageS Safety InformationSaFeTY SYmBolS dangergeneraTor SaFeTY general SaFeTYSafety Information „ never lubricate components or attempt service on a running machineSafety Information engine SaFeTYdanger ToWing SaFeTY Fuel SaFeTYSafety Information dangergrounding Safety eleCTriCal SaFeTYpower Cord/Cable Safety deathenvironmenTal SaFeTY BaTTerY SaFeTYSafety Information „ Use well-insulated gloves when picking up the batteryModel SpecificationsCummins QSB7-G5 Table 3. Battery SpecificationsTable 4. Dimensions dimensionsL K M E F G H I JBE INSTALLED BY USER installationFigure 2. Typical Generator Grounding Application GENERATOR GROUND LUGIndoor Installation Outdoor InstallationGenerator Grounding installationgeneral information BatteryGenerator EngineFuel Priming Pump Fuel TankFuel Water Separator Intake Ventilation Doorgeneral information InteliVision 5 Digital ControllerPage Figure 3. Major Components Generator MAJOR COMPONENTSFigure 3. Major Components generator MAJOR COMPONENTSTable 5. Generator Major Components DESCRIPTIONTable 6. Basic Engine Components BASIC ENGINE COMPONENTSDESCRIPTION BASIC TRAILER COMPONENTS control panel Figure 7. Camlok/Voltage Output Panel camlok/voltage output panelFigure 8. Main Breaker Panel circuit Breaker panelNAVIGATIONS BUTTONS digital controllerCONTEXT BUTTONS CONTROL BUTTONSThree Phase Load Single Phase LoadTable 7. Power Factor By Load load application/generator outputGENERATOR OUTPUTS Voltage Selector SwitchGenerator Output Voltages Generator AmperageRefueling Procedure inspection/setupMAIN CIRCUIT BREAKER Lubrication OilONLY use #2 diesel fuel when refueling when heatedSource Heat inspection/setupAir Cleaner Cleaning the RadiatorCoolant Antifreeze/summer coolant Operation in Freezing WeatherWiring Battery Cable InstallationAlternator Piping and Hose ConnectionBefore Starting ALWAYS have adequate ventilation when operatingON UP LIGHTS IF SELECTEDStarting Manual startupemergency Shutdown Procedure Normal Shutdown ProcedureCLOSING THE ENCLOSURE DOORs startupprotective devices protective devicesTable 14. Engine Maintenance Schedule maintenanceCleaning Inside the Fuel Tank Air Filter Dust IndicatorGeneral Inspection Air FILTERReplacing Fuel Filter Fuel Tank InspectionAir Removal Check Oil LevelTrailer Brakes Manually Adjusting the Brakeshydraulic Brakes Hydraulic Brake ActuatorWheel Bearings Adjustable Channelmaintenance Figure 37. Adjustable ChannelLeaf Suspension Wheel Hub Adjustmentmaintenance DANGERTroubleshooting Generator troubleshooting generatorSymptom Possible ProblemTroubleshooting Engine troubleshooting engineTroubleshooting Intelivision 5 Controller troubleshooting controllerSymptom Possible ProblemCommon CauSeS For loSS oF Trailer trailer guidelinesTrailer ToWing guidelineS Coupling To THe ToW veHiCle driving CondiTionStrailer guidelines Trailer ToWing TipS inoperaBle BraKeS, ligHTS or mirrorSTrailer vin Tag trailer guidelinesToW veHiCle eleCTriCal ConneCTorSuSpenSion SYSTem BraKe ConTrollerTrailer ligHTing and BraKing ConneCTor SaFeTY CHainSemergenCY FlareS andTriangle reFleCTorS BreaKaWaY SYSTemtrailer guidelines Coupling the Trailer to the Tow vehicle Ball CouplerBreakaway Brake System attaching Safety ChainBreakaway Cable Surge Brake System Hydraulic Actuatoruncoupling the Ball Hitch Connecting Trailer lightspinTle HiTCH Coupler pintle Coupler and pintle HookFigure H. Attaching Safety Chain Pintle Hitch Coupling Trailer to Tow vehicle pintle Couplertrailer guidelines determining load limit of Trailer Tire SaFeTY unsafe Tires, lug nuts or Wheelstrailer guidelines determining load limit of Tow vehicle Step Steptrailer guidelines StepTable a. Speed rating Tire FundamenTalSletter rating Speed ratingTire repair Tire Safety Tipsreplacing Worn or damaged Tires uniform Tire Quality grading Standards uTQgSWheel rims Table B. Tire Wear TroubleshootingWheels, Bearings and lug nuts lug nut Torque requirementsTable C. Tire Torque requirements lights and SignalsFigure M. Trailer to Tow Vehicle Wiring Diagram trailer guidelinesHYDRAULIC HOSES SCHEMATIC MAINTENANCE PARTS LOCATOR Q1 B GENERATOR WIRING DIAGRAMV2 CB6 GENERATOR WIRING DIAGRAMexplanation of codes in remarks column Sample parTS liSTno. Column parT no. ColumnSG1400C3 with CUMMINS QSB7-G5 DIESEL ENGINE 1 to 3 units suggested spare partsdescription HOUSING BASE assy REMARKS PART NAMEHOUSING BASE assy HOUSING, 1400 STUDIO, SINGLE BUS DOORREAR VIEW HOUSING interior assyFRONT VIEW PART NAME HOUSING interior assyREMARKS BALL STUD, GAS SPRING, 10 MM STEELFRONT cAMLOK assyREAR PART NAME cAMLOK assyREMARKS RECEPTACLE, PNL MTG, FEMALE BLACKcontrol box assy. panel SWITCH, ROTARY, VOLTAGE SELECTOR SWITCH, TOGGLE SINGLE POLE SPSTcontrol box assy. panel PART NAMECONTROL BOX assy. INTERIOR PART NAME CONTROL BOX assy. INTERIORREMARKS BLOCK, TERMINAL, SAK, 4-WEIDMULLERWATER DRAIN ENGINE/GENERATOR MOUNTING assyOIL DRAIN FUEL INPART NAME ENGINE/GENERATOR MOUNTING assyREMARKS ALTERNATOR, MARATHON, 431RSL4007RADIATOR/MUFFLER SUPPORT PART NAME RADIATOR/MUFFLER SUPPORTREMARKS VENTURI RING, 30 REVERSE CONSTRRADIATOR/FAN ASSY PART NAME RADIATOR/FAN ASSYREMARKS HAT SECTION, EXHAUST VENT HYD ACTRADIATOR piping PART NAME RADIATOR pipingREMARKS BRACKET, FUEL SEP./COOLANT FILTERAIR FILTER HOSING/PIPING PART NAME AIR FILTER HOSING/PIPINGREMARKS HOSE, CHARGE AIR COOLER, 3 DIAEXHAUST assy PART NAME EXHAUST assyREMARKS SADDLE BOX ASSY PART NAME SADDLE BOX ASSYREMARKS B-528258engine starter, relay AND batterY ASSY BATTERY, AUTO, GROUP-27 CENTENNIAL engine starter, relay AND batterY ASSYBOOT COVER, TERMINAL, POSITIVE RED PART NAMEFUEL FUEL SYSTEM ASSYPRIMING PUMPFILTER, VOLUME CHAMBER, 2.00 AMERICAN BREAKER, CIRCUIT, AUTO RESET, 24V 10AFUEL SYSTEM ASSY PART NAMEFUEL FUEL SYSTEM ASSYPRIMING PUMPPART NAME FUEL SYSTEM ASSYEE49411 REAR HYD. vent actuator hosing ASSYACTUATOR FRONT ACTUATORPART NAME HYD. vent actuator hosing ASSYREMARKS HOSE, 3/8X35 MANIFOLD to CYLINDER2215A engine component ASSYSENSOR, TEMPERATURE SENSOR, PRESSURE TEMPERATUREengine component ASSY PART NAMEMANIFOLD hyd. MANIFOLD, VALVE AND HOSE ASSYINTAKE BALL VALVE 3-WAY VALVEPART NAME hyd. MANIFOLD, VALVE AND HOSE ASSYREMARKS FITTING, REDUCING HX NIPPLE, 3/4 x 1/2NPTFhyd. TANK, FILTER AND HOSE ASSY PART NAME hyd. TANK, FILTER AND HOSE ASSYREMARKS SIGHT LEVEL GAUGE, 5, LEXAN TUBEhyd. TANK, FILTER AND HOSE ASSY PART NAME hyd. TANK, FILTER AND HOSE ASSYREMARKS FITTING, STRAIGHT, 3/4MORB x 1/2FORBOIL COOLER hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSYFAN MOTOR HYDRAULICPART NAME hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSYREMARKS TO DRAIN crankcase ventilation ASSYCRANKCASE TO ENGINE BLOCKPART NAME crankcase ventilation ASSYREMARKS ASSY. CRANKCASE VENT FILTER, CV6001trailer ASSY PART NAME trailer ASSYREMARKS EE36264SpeCial eXpediTing ServiCe terms and conditions of sale - partspaYmenT TermS FreigHT poliCYPage PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING HERE’S HOW TO GET HELPService Department Warranty Department