Manuals / Multiquip / Lawn and Garden / Portable Generator

Multiquip SG1400C3-55748 manual Saddle Box Assy

Models: SG1400C3-55748

1 116

Download 116 pages 48.61 Kb

Page 90

Image 90

SADDLE BOX ASSY.

page 90 — SG1400C3 Studio Generator • operation and parts manual — rev. #1 (02/15/12)

Page 90

Image 90

Multiquip SG1400C3-55748 manual Saddle Box Assy

Contents

EE55916 Operation and parts ManualTHIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES 3-Position Switch/Paralleling 1400 amp Studio Generatorproposition 65 warning Diesel engine exhaust and some ofReporting Safety Defects Administrator NHTSA 1200 New Jersey Avenue S.E Washington, DCYou can also obtain information about motor vehicle safety from Table of Contents Component DrawingsSG1400C3 Studio Generator When ordering parts, please supply parts ordering procedures Ordering parts has never been easierChoose from three easy options Best Deal! Order via Internet Dealers OnlySaFeTY SYmBolS Safety InformationSaFeTY meSSageS dangerSafety Information general SaFeTYgeneraTor SaFeTY „ never lubricate components or attempt service on a running machineengine SaFeTY Safety Informationdanger Safety Information Fuel SaFeTYToWing SaFeTY dangerpower Cord/Cable Safety eleCTriCal SaFeTYgrounding Safety deathSafety Information BaTTerY SaFeTYenvironmenTal SaFeTY „ Use well-insulated gloves when picking up the batteryCummins QSB7-G5 SpecificationsModel Table 3. Battery SpecificationsL K M dimensionsTable 4. Dimensions E F G H I JFigure 2. Typical Generator Grounding Application installationBE INSTALLED BY USER GENERATOR GROUND LUGGenerator Grounding Outdoor InstallationIndoor Installation installationGenerator Batterygeneral information EngineFuel Water Separator Fuel TankFuel Priming Pump Intake Ventilation DoorInteliVision 5 Digital Controller general informationPage Generator MAJOR COMPONENTS Figure 3. Major ComponentsTable 5. Generator Major Components generator MAJOR COMPONENTSFigure 3. Major Components DESCRIPTIONBASIC ENGINE COMPONENTS Table 6. Basic Engine ComponentsDESCRIPTION BASIC TRAILER COMPONENTS control panel camlok/voltage output panel Figure 7. Camlok/Voltage Output Panelcircuit Breaker panel Figure 8. Main Breaker PanelCONTEXT BUTTONS digital controllerNAVIGATIONS BUTTONS CONTROL BUTTONSTable 7. Power Factor By Load Single Phase LoadThree Phase Load load application/generator outputGenerator Output Voltages Voltage Selector SwitchGENERATOR OUTPUTS Generator AmperageMAIN CIRCUIT BREAKER inspection/setupRefueling Procedure Lubrication OilSource Heat when heatedONLY use #2 diesel fuel when refueling inspection/setupCoolant Antifreeze/summer coolant Cleaning the RadiatorAir Cleaner Operation in Freezing WeatherAlternator Battery Cable InstallationWiring Piping and Hose ConnectionON UP ALWAYS have adequate ventilation when operatingBefore Starting LIGHTS IF SELECTEDstartup Starting ManualCLOSING THE ENCLOSURE DOORs Normal Shutdown Procedureemergency Shutdown Procedure startupprotective devices protective devicesmaintenance Table 14. Engine Maintenance ScheduleGeneral Inspection Air Filter Dust IndicatorCleaning Inside the Fuel Tank Air FILTERAir Removal Fuel Tank InspectionReplacing Fuel Filter Check Oil Levelhydraulic Brakes Manually Adjusting the BrakesTrailer Brakes Hydraulic Brake Actuatormaintenance Adjustable ChannelWheel Bearings Figure 37. Adjustable Channelmaintenance Wheel Hub AdjustmentLeaf Suspension DANGERSymptom troubleshooting generatorTroubleshooting Generator Possible Problemtroubleshooting engine Troubleshooting EngineSymptom troubleshooting controllerTroubleshooting Intelivision 5 Controller Possible Problemtrailer guidelines Common CauSeS For loSS oF TrailerTrailer ToWing guidelineS driving CondiTionS Coupling To THe ToW veHiCletrailer guidelines Trailer vin Tag inoperaBle BraKeS, ligHTS or mirrorSTrailer ToWing TipS trailer guidelinesSuSpenSion SYSTem eleCTriCal ConneCTorToW veHiCle BraKe ConTrolleremergenCY FlareS andTriangle reFleCTorS SaFeTY CHainSTrailer ligHTing and BraKing ConneCTor BreaKaWaY SYSTemCoupling the Trailer to the Tow vehicle Ball Coupler trailer guidelinesBreakaway Cable Surge Brake System attaching Safety ChainBreakaway Brake System Hydraulic ActuatorpinTle HiTCH Coupler Connecting Trailer lightsuncoupling the Ball Hitch pintle Coupler and pintle HookCoupling Trailer to Tow vehicle pintle Coupler Figure H. Attaching Safety Chain Pintle Hitchtrailer guidelines Tire SaFeTY unsafe Tires, lug nuts or Wheels determining load limit of Trailertrailer guidelines trailer guidelines Stepdetermining load limit of Tow vehicle Step Stepletter rating Tire FundamenTalSTable a. Speed rating Speed ratingreplacing Worn or damaged Tires Tire Safety TipsTire repair uniform Tire Quality grading Standards uTQgSWheels, Bearings and lug nuts Table B. Tire Wear TroubleshootingWheel rims lug nut Torque requirementsFigure M. Trailer to Tow Vehicle Wiring Diagram lights and SignalsTable C. Tire Torque requirements trailer guidelinesHYDRAULIC HOSES SCHEMATIC MAINTENANCE PARTS LOCATOR GENERATOR WIRING DIAGRAM Q1 BGENERATOR WIRING DIAGRAM V2 CB6no. Column Sample parTS liSTexplanation of codes in remarks column parT no. Columnsuggested spare parts SG1400C3 with CUMMINS QSB7-G5 DIESEL ENGINE 1 to 3 unitsdescription HOUSING BASE assy HOUSING BASE assy PART NAMEREMARKS HOUSING, 1400 STUDIO, SINGLE BUS DOORHOUSING interior assy REAR VIEWFRONT VIEW REMARKS HOUSING interior assyPART NAME BALL STUD, GAS SPRING, 10 MM STEELcAMLOK assy FRONTREAR REMARKS cAMLOK assyPART NAME RECEPTACLE, PNL MTG, FEMALE BLACKcontrol box assy. panel control box assy. panel SWITCH, TOGGLE SINGLE POLE SPSTSWITCH, ROTARY, VOLTAGE SELECTOR PART NAMECONTROL BOX assy. INTERIOR REMARKS CONTROL BOX assy. INTERIORPART NAME BLOCK, TERMINAL, SAK, 4-WEIDMULLEROIL DRAIN ENGINE/GENERATOR MOUNTING assyWATER DRAIN FUEL INREMARKS ENGINE/GENERATOR MOUNTING assyPART NAME ALTERNATOR, MARATHON, 431RSL4007RADIATOR/MUFFLER SUPPORT REMARKS RADIATOR/MUFFLER SUPPORTPART NAME VENTURI RING, 30 REVERSE CONSTRRADIATOR/FAN ASSY REMARKS RADIATOR/FAN ASSYPART NAME HAT SECTION, EXHAUST VENT HYD ACTRADIATOR piping REMARKS RADIATOR pipingPART NAME BRACKET, FUEL SEP./COOLANT FILTERAIR FILTER HOSING/PIPING REMARKS AIR FILTER HOSING/PIPINGPART NAME HOSE, CHARGE AIR COOLER, 3 DIAEXHAUST assy EXHAUST assy PART NAMEREMARKS SADDLE BOX ASSY REMARKS SADDLE BOX ASSYPART NAME B-528258engine starter, relay AND batterY ASSY BOOT COVER, TERMINAL, POSITIVE RED engine starter, relay AND batterY ASSYBATTERY, AUTO, GROUP-27 CENTENNIAL PART NAMEPRIMING FUEL SYSTEM ASSYFUEL PUMPFUEL SYSTEM ASSY BREAKER, CIRCUIT, AUTO RESET, 24V 10AFILTER, VOLUME CHAMBER, 2.00 AMERICAN PART NAMEPRIMING FUEL SYSTEM ASSYFUEL PUMPFUEL SYSTEM ASSY PART NAMEEE49411 ACTUATOR HYD. vent actuator hosing ASSYREAR FRONT ACTUATORREMARKS HYD. vent actuator hosing ASSYPART NAME HOSE, 3/8X35 MANIFOLD to CYLINDERengine component ASSY 2215Aengine component ASSY SENSOR, PRESSURE TEMPERATURESENSOR, TEMPERATURE PART NAMEINTAKE BALL VALVE hyd. MANIFOLD, VALVE AND HOSE ASSYMANIFOLD 3-WAY VALVEREMARKS hyd. MANIFOLD, VALVE AND HOSE ASSYPART NAME FITTING, REDUCING HX NIPPLE, 3/4 x 1/2NPTFhyd. TANK, FILTER AND HOSE ASSY REMARKS hyd. TANK, FILTER AND HOSE ASSYPART NAME SIGHT LEVEL GAUGE, 5, LEXAN TUBEhyd. TANK, FILTER AND HOSE ASSY REMARKS hyd. TANK, FILTER AND HOSE ASSYPART NAME FITTING, STRAIGHT, 3/4MORB x 1/2FORBFAN MOTOR hyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSYOIL COOLER HYDRAULIChyd. PUMP, COOLER, FAN MOTOR AND HOSE ASSY PART NAMEREMARKS CRANKCASE crankcase ventilation ASSYTO DRAIN TO ENGINE BLOCKREMARKS crankcase ventilation ASSYPART NAME ASSY. CRANKCASE VENT FILTER, CV6001trailer ASSY REMARKS trailer ASSYPART NAME EE36264paYmenT TermS terms and conditions of sale - partsSpeCial eXpediTing ServiCe FreigHT poliCYPage Service Department HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING Warranty Department