2Section

Troubleshooting

Troubleshooting –

Olympus M1200

 

Problem

Cause

Solution

 

Machine not

Building circuit breaker tripped.

Reset breakers or move cords to other outlets

 

turning on -

Faulty power cord

Replace cord

 

No power

Faulty switches or internal wiring

Check wiring & test switches - Repair as needed *

 

 

 

 

 

Solution

 

 

 

Pump

Building circuit breaker tripped.

Reset breakers or move cords to other outlets

 

not running

Faulty power cord

Replace cord

 

 

Faulty switches or internal wiring

Check wiring & test switches - Repair as needed *

 

 

Pump motor breaker tripped

Push in reset button on pump motor

 

 

Pump motor faulty

Replace pump motor

 

 

Pump seized - trips breaker

Repair or replace pump head & bearing - Check motor

 

 

 

 

 

 

 

Check jets size & flow rates use smaller jets or lower

 

Low Solution

Jets too large for pressure desired

pressure

 

Pressure

 

 

 

and/or

Jets worn allowing too much flow

Replace jets

 

Pulsation

Solution inlet filter plugged

Clean or replace filter

 

 

Hose from solution tank restricted

Repair or replace hose

 

 

Pump intake hose or fittings

 

 

 

leaking

Repair or replace hose. Tighten clamps or replace fittings

 

 

Pressure regulator sticking

Lube o-rings on regulator shaft

 

 

Pressure regulator faulty

Repair or replace pressure regulator

 

 

Filter screen or jets plugged on

 

 

 

tool

Clean out filter or jets

 

 

Solution tank empty

Add water to tank - Check & repair auto fill assembly

 

 

Pump not primed

Perform pump priming procedure

 

 

Pump faulty

Repair or replace pump

 

 

Pressure Gauge faulty

Replace gauge

 

 

Tool valve faulty

Repair or replace valve

 

 

Quick connects or hoses restricted

Clean out or replace quick connects and/or hoses

 

 

 

 

 

Can't connect

Pressure in lines

Release pressure

 

solution hose

Quick connects faulty

Replace quick connects

 

to machine

Wrong style/size quick connects

Replace quick connects to match connects on machine

 

 

 

 

*To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by experienced service technicians.

If you are not experienced in checking electrical wiring contact your nearest authorized service center to perform tests and repairs to wiring and switches.

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Olympus manual Troubleshooting Olympus M1200