Parker Products ViX250AE, ViX500AE manual

V iX250AE

V iX500AE

Servo Drives

User Guide

Part No: 1600.313.02 Augustt, 2003 (For software revision 2.0 onwards)

Contents

Main Page IMPORTANT INFORMATION FOR USERS Installation and Operation of Motion Control Equipment SAFETY WARNING Electromechanical Division of Parker Hannifin plc, 2003 All Rights Reserved Page Contact Addresses Symbols used, have the following meanings: Caution - Refer to the accompanying documentation Protective conductor terminal CONTENTS i Contents User Guide Issue Change Summary Page 1. INTRODUCTION 1 1. Introduction Product Description 2VIX AE SERVO DRIVE USER GUIDE Product Variants Product Features 1. INTRODUCTION 3 Fit Kits Page 2. MECHANICAL INSTALLATION 5 2. Mechanical Installation Installation Requirements Environment Drive Cooling Drive Dimensions 2. MECHANICAL INSTALLATION 7 Drive Mounting Options Thermal Limitations Page 3. ELECTRICAL INSTALLATION 9 3. Electrical Installation Installation Safety Requirements Precautions Cabinet Installation 10 VIX AE SERVO DRIVE USER GUIDE Power Supply Connections 3. ELECTRICAL INSTALLATION 11 Supply Requirements Volts Current and Capacitance +24V Requirements 12 VIX AE SERVO DRIVE USER GUIDE Power Supply Options 3. ELECTRICAL INSTALLATION 13 ViX250 with BE230D motor Figure 3-2. Motor Torque/Speed Characteristics ViX500 with SMB60-30 motor* ViX500 with BE231G motor XL-PSU Power Supply 3. ELECTRICAL INSTALLATION 15 XL-PSU Supply/Drive Connections When used to supply up to two drives the power supply can be wired as shown in Figure 3-3. Figure 3-3. XL Power Supply and Drive Connections 10 mm XL Page 3. ELECTRICAL INSTALLATION 17 PL1100 Power Supply General Description PL1100 18 VIX AE SERVO DRIVE USER GUIDE PL1100 EMC Installation Guidelines 3. ELECTRICAL INSTALLATION 19 X3 Power Supply L2 L1 20 VIX AE SERVO DRIVE USER GUIDE SMB Motor Cables BE & SM Motor Cables 3. ELECTRICAL INSTALLATION 21 SMB Motor Connections at the Drive 22 VIX AE SERVO DRIVE USER GUIDE SMB Motor Connections at the Motor 3. ELECTRICAL INSTALLATION 23 24 VIX AE SERVO DRIVE USER GUIDE 3. ELECTRICAL INSTALLATION 25 Motor Phase Contactors Ferrite absorber specifications 26 VIX AE SERVO DRIVE USER GUIDE Motor Selection and Set Up Custom Motor Set Up 3. ELECTRICAL INSTALLATION 27 Page 3. ELECTRICAL INSTALLATION 29 Motor Related System Variables Drive/Motor Overload 30 VIX AE SERVO DRIVE USER GUIDE Control of I2t Parameters Motor Safety Earth/Ground Connection Short Circuit Protection 3. ELECTRICAL INSTALLATION 31 Plots of I2t Against Drive Current Figure 3-14.ViX250 I2t function - stationary ViX250 demanded phase current in A rms Figure 3-13.ViX250 I2t function - moving ViX250 demanded phase current in A rms 32 VIX AE SERVO DRIVE USER GUIDE ViX500 demanded phase current in A rms Figure 3-16.ViX500 I2t function - stationary Figure 3-15.ViX500 I2t function - moving ViX500 demanded phase current in A rms 3. ELECTRICAL INSTALLATION 33 X3 Figure 3-17. ViX Connector Pin Layout X7 OUT X5 Terminal Description X1 Connector 3. ELECTRICAL INSTALLATION 35 Motor Brake Control Wiring 36 VIX AE SERVO DRIVE USER GUIDE X2 Connector Resolver Compatibility 3. ELECTRICAL INSTALLATION 37 Encoder Compatibility 38 VIX AE SERVO DRIVE USER GUIDE X3 Connector 3. ELECTRICAL INSTALLATION 39 Figure 3-19. X3 D-type Connector RS232 Connections 40 VIX AE SERVO DRIVE USER GUIDE Inter-drive RS232 Connections 3. ELECTRICAL INSTALLATION 41 X4 Connector 42 VIX AE SERVO DRIVE USER GUIDE 0V 44 VIX AE SERVO DRIVE USER GUIDE X5 Connector 3. ELECTRICAL INSTALLATION 45 46 VIX AE SERVO DRIVE USER GUIDE RJ45 Interfaces 3. ELECTRICAL INSTALLATION 47 48 VIX AE SERVO DRIVE USER GUIDE Communication Daisy Chain 3. ELECTRICAL INSTALLATION 49 Page 4. Control of ViX Base Drives Overview 52 Table of System Variables 4. CONTROL OF VIX DRIVES 53 Page 4. CONTROL OF VIX DRIVES 55 Page 4. CONTROL OF VIX DRIVES 57 58 Reporting the Status of Variables *0000_0000_0000_---32 bit wide double word---_0000 1458 32Bit No. 4. CONTROL OF VIX DRIVES 59 *0000_0000_0000_---32 bit wide double word---_0000 1458 32Bit No. Page 4. CONTROL OF VIX DRIVES 61 Servo Control Loop GF GP FT 1 Torque Demand Figure 4-1. ViX Servo Control Loop 4. CONTROL OF VIX DRIVES 63 Controlling the Drives Mode of Operation Mode Page 4. CONTROL OF VIX DRIVES 65 Page 4. CONTROL OF VIX DRIVES 67 68 Brake Operation Automatic Braking (Holding Brake) Automatic Braking (Dynamic Brake) 4. CONTROL OF VIX DRIVES 69 External Brake Control Other Factors that Influence Braking Operation Enable Input Page 5. Easi-V Software 72 Establish Communications Software Installation Installation Procedure Page Page Page Page 5. EASI-V SOFTWARE 77 Terminal Menu Selections Communicating with a Drive Page 5. EASI-V SOFTWARE 79 Utilities Menu Selections Page 5. EASI-V SOFTWARE 81 Page 5. EASI-V SOFTWARE 83 Page 5. EASI-V SOFTWARE 85 Status Page 6. COMMAND REFERENCE 87 6. Command Reference Command Syntax aHn 88 VIX AE SERVO DRIVE USER GUIDE aGAINS(parameter1,2,3,4,5) Attention Command Properties 6. COMMAND REFERENCE 89 Automatic Checking of Valid Commands and Parameters 90 VIX AE SERVO DRIVE USER GUIDE BRAKE 6. COMMAND REFERENCE 91 GAINS 92 VIX AE SERVO DRIVE USER GUIDE H 6. COMMAND REFERENCE 93 K 94 VIX AE SERVO DRIVE USER GUIDE M 6. COMMAND REFERENCE 95 MOTOR 96 VIX AE SERVO DRIVE USER GUIDE R 6. COMMAND REFERENCE 97 RFS 98 VIX AE SERVO DRIVE USER GUIDE SETUPFB 6. COMMAND REFERENCE 99 STATUS 100 VIX AE SERVO DRIVE USER GUIDE SV 6. COMMAND REFERENCE 101 W Z 102 VIX AE SERVO DRIVE USER GUIDE System Variables 6. COMMAND REFERENCE 103 104 VIX AE SERVO DRIVE USER GUIDE Drive Faults 6. COMMAND REFERENCE 105 Status Bits User Faults 106 VIX AE SERVO DRIVE USER GUIDE Command List 7. MAINTENANCE & TROUBLESHOOTING 107 7. ViX Maintenance and Troubleshooting Maintenance Motor inspection Drive inspection Troubleshooting 108 VIX AE SERVO DRIVE USER GUIDE Communication Problems 7. MAINTENANCE & TROUBLESHOOTING 109 Drive LED Indicators X3 Figure 7-2. Drive LED Indicators X4 X1 110 VIX AE SERVO DRIVE USER GUIDE Complete LED Diagnostics Page Page 8. HARDWARE REFERENCE 113 8. Hardware Reference Drive Functional Specification ViX250AE, ViX500AE 114 VIX AE SERVO DRIVE USER GUIDE Controller Specification 8. HARDWARE REFERENCE 115 Drive Environment Specification Page APPENDIX A 117 Appendix A Discrete Power Supply Recommendations + Supply Wiring 118 VIX AE SERVO DRIVE USER GUIDE APPENDIX B 119 Appendix B Encoder & Resolver Phasing Encoder and Resolver Phasing Diagrams Resolver phasing diagrams for the IE drive 120 VIX AE SERVO DRIVE USER GUIDE APPENDIX B 121 Encoder phasing diagrams for the IE Drive 122 VIX AE SERVO DRIVE USER GUIDE INDEX 123 Index INDEX 124 INDEX 125 INDEX 126 CUSTOMER FEEDBACK 127 Customer Feedback Page X2 X3 X7 OUT X5 X1