Pontiac 2001 manual Rail Replacement Upper

Rail Replacement (Upper)

Installation Procedure

IMPORTANT: In any area damaged beyond recognition, space plug weld holes every 40 mm (1-1/2 in) apart.

1.Drill 8 mm (5/16 in. ) plug weld holes as necessary in locations noted from the original front upper rail.

2.Prepare all attachment surfaces as necessary.

3.Apply weld-thru primer to all bare- metal surfaces.

4.Position the Upper Rail.

5.Plug weld accordingly.

IMPORTANT: Prior to refinishing, refer to publication GM4901M-D-01 GM Approved Refinish Materials for recommended products. Do not combine paint systems. Refer to paint manufacturer’s recommendations.

6.Clean and prepare all welded surfaces.

7.Apply the following as necessary:

•Anti-corrosion materials

•Sound deadeners

•Sealers

8.Refinish as necessary.

9.Install all related panels and components.

1-62001 Pontiac Aztek