Roof Outer

Replacement

Installation Procedure

1.Drill 8 mm (5/16 in.) plug weld holes as necessary in locations noted from the original panel.

IMPORTANT: In any area damaged beyond recognition, space plug weld holes every 40 mm (1-1/2 in.) apart.

2.Prepare all attachment surfaces as necessary.

3.Apply weld-thru primer to all bare- metal surfaces.

4.Position the roof panel.

5.Plug weld accordingly.

6.Clean and prepare all welded surfaces.

IMPORTANT: Prior to refinishing, refer to publication GM4901M-D-00 GM Approved Refinish Materials for recommended products. Do not combine paint systems. Refer to paint manufacturer’s recommendations.

7.Apply the following as necessary:

An anti-corrosion primer

Sound deadeners

Sealers

8.Refinish as necessary.

9.Install all related panels and components.

1-302001 Pontiac Aztek

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Pontiac 2001 manual Installation Procedure