Pontiac 2001 manual 25MM 1/2

Door Frame Sectioning—Outer (Front Hinge Pillar) Installation Procedure con't

IMPORTANT: In any area damaged beyond recognition, space plug weld holes every 40 mm (1-1/2 in.) apart.

5.Drill 8 mm (5/16 in.) plug weld holes as necessary in locations noted from the original panel.

6.Prepare all attachment surfaces as necessary.

7.Apply weld-thru primer to all bare- metal surfaces.

8.Fit the backing plate (1) halfway into the sectioning joint (2). Clamp and plug weld to the vehicle.

9.Align the Front Hinge Pillar using three-dimensional measuring equipment.

10.Plug weld accordingly.

11.To create a solid weld with minimum heat distortion, make 25 mm (1 in.) stitch welds along the seam with 25 mm (1 in.) gaps between them. Then go back and complete the stitch weld.

IMPORTANT: Prior to refinishing, refer to publication GM 4901M-D- 01 GM Approved Refinish Materials for recommended products. Do not combine paint systems. Refer to paint manufacturer’s recommendations.

12.Clean and prepare all welded surfaces.

13.Apply the following as necessary:

•Anti-corrosion materials

•Sound deadeners (1)

•Sealers

14.Refinish as necessary.

15.Install all related panels and components.

25MM (1/2 IN)

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1-182001 Pontiac Aztek