CONTENTS

4

PART ONE

 

30

Wiring Diagram - Digital Models, Low NOx

 

OWNER'S OPERATING INSTRUCTIONS

 

31

SECTION 4

 

 

 

 

SERVICING INSTRUCTIONS

 

 

 

 

 

4

SECTION 1

31

General Location of Controls

 

START-UP PROCEDURES

 

32

Control Panel Removal

4

Before Start-Up

32

Control Adjustments - Digital Models

5

Lighting Instructions & Shut-Off Procedures -

32

Control Adjustments - Millivolt Models

 

Manually Lighted Pilots MV

33

Digital Thermostat Controls

6

Operating Instruction & Shut-Off Procedures -

33

Thermostat Control Operation

 

Automatically Lighted Pilots IID

35

Diagnostics

7

After Start-Up

35

Codes

7

SECTION 2

 

35

Reading a Fault

 

CAUTION

 

36

Remote Control Installation and Operation

8

SECTION 3

 

36

Remote Operation

 

MAINTENANCE & CARE PROCEDURES

 

36

Activating the Remote

8

Pool & Spa Water Chemistry

37

Remote Control Wiring

8

Automatic Chlorinators & Chemical Feeders

37

2-Wire Remote Control

9

Cold Weather Operation

37

3-Wire Remote Control

9

Winterizing the Pool & Spa Heater

38

Water Pressure Switch

10

PART TWO

 

38

Flame Roll-Out Safety Switch

 

INSTALLATION & SERVICE INSTRUCTIONS

 

38

High Limits

10

SECTION 1

 

38

Pilot Safety

 

RECEIVING EQUIPMENT

 

39

Burner Tray Removal (ATM)

11

SECTION 2

 

39

Gas Valve Removal (ATM)

 

GENERAL SPECIFICATIONS

 

39

Main Burner and Orifice Removal (ATM)

11

SECTION 3

 

39

Pilot Removal and Cleaning

 

INSTALLATION INSTRUCTIONS

 

39

Heat Exchanger Removal

11

Code Requirements

40

Tube Cleaning Procedure

12

Clearances

40

Desooting Procedure

12

Outdoor Heater Installation

40

Combustion Chamber Removal

14

Florida Building Code 2001

40

Immersion Well Replacement

15

Indoor Heater Installation

40

Unitherm Governor (U.G.) Replacement

15

Outdoor Stack/Indoor Stack

41

Low NOx Pool Heaters

16

Atmospheric Specifications and Dimensions

41

Operation

17

Low NOx Specifications and Dimensions

41

Start-Up Procedures

18

Combustion and Ventilation Air

41

Visual Inspection

18

Vent Piping

41

Electrical

19

Gas Supply Connections

41

Flame Roll-Out Safety Switch

20

Gas Pressure Regulator

42

Burner Tray Removal

20

Gas Pressure Adjustment Locations

42

Gas Valve Removal

20

Pipe Sizing For Gas Connections

42

Main Burner and Orifice Removal

21

Plumbing For Water Connections

42

Pilot Removal

21

Flow Rates

42

Combustion Blower Removal

22

Polymer Headers

 

 

43

SECTION 5

22

Cast Iron Headers

 

TROUBLESHOOTING

22

Unitherm Governor Operation

44

Electrical - Standing Pilot Millivolt

23

Internal Automatic Bypass Valve

45

Electrical - Electronic Ignition (IID)

23

External Auxiliary Bypass Valve

46

Digital Control Logic - Flow Chart

23

Auxiliary Bypass Valve Adjustment

47

SECTION 6

23

Pressure Relief Valve Installation

 

REPLACEMENT PARTS

24

Heat Exchanger Pressure Drop Tables

48

Illustrated Parts List

25

Heat Exchanger Reversal Procedure

51

Part Numbers

26Electrical Wiring

26Millivolt Models

26Digital Models

27Transformer Wiring

28Wiring Diagram - Millivolt (Mechanical Therm.)

29Wiring Diagram - Digital Models, Atmospheric

3

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Raypak 337A, 406A, 206A, 407A, 336A, 207A, 267A, 266A operating instructions Contents