Model SB1017

TROUBLESHOOTING

For Machines Mfg. Since 8/09

Symptom

Possible Cause

Possible Solution

!

The cut is crooked,

1.

The feed pressure is too high.

1.

Decrease the feed rate.

 

the blade wanders,

2.

Too much side pressure when

2.

Feed workpiece straight into the blade (vertical

slow cuts, or shows

 

feeding workpiece in vertical mode.

 

mode only).

overheating on one

 

 

3.

Blade is loading up.

3.

Install a blade with more suitable TPI or different

side of the cut or

the blade.

 

 

 

style of teeth.

 

4.

Blade tension is too loose.

4.

Increase blade tension.

5.Blade installed backwards.5. Check blade rotation as described in “test run” and reverse blade if necessary.

6. Dull blade; missing teeth.

6. Replace blade.

7.Blade too wide for size of radius 7. Install a smaller width blade, or increase blade

being cut.

tension.

8.The blade speed is wrong.8. Adjust feed rate and cutting speed as required.

9.The blade tracking is wrong. 9. Adjust the blade tracking back to normal.

Blade dulls

1.

Blade is improperly broken in.

1.

Replace blade, and complete blade break-in

prematurely, or

 

 

 

procedure.

metal sticking to

2.

The blade gullets are loading up

2.

Use a blade that has larger gullets to carry out

the blade.

 

with chips.

 

material.

 

 

 

3.The blade TPI is too fine for the 3. Use a coarser-tooth blade, adjust feed rate, adjust

 

 

thick workpiece, and the teeth load

 

blade speed, make sure the brush is working.

 

 

up and overheat.

 

 

 

4.

The workpiece has hard spots,

4.

Replace the blade with a special blade for cutting

 

 

welds, or scale.

 

hardened materials.

 

 

 

 

 

Repetitious noise

1.

Pulley set screws or keys are

1.

Inspect keys and set screws. Replace or tighten if

coming from

 

missing or loose.

 

necessary.

machine.

2.

Blade is missing teeth.

2.

Replace blade.

 

3.Motor fan is hitting the cover. 3. Adjust fan cover mounting position, tighten fan, or shim fan cover.

4.

V-belt is defective.

4.

Replace V-belt.

5.

Blade weld contacting blade guides.

5.

Grind blade weld down smaller.

6.Blade weld may be failing.6. Cut and reweld the blade, or replace the blade.

Blade wears on

1.

The blade guides are worn or mis-

1.

Re-adjust or replace the blade guides.

one side or shows

 

adjusted.

 

 

overheating.

2.

The blade support is inadequate.

2.

Tighten the blade guide as close to the workpiece as

 

 

 

 

 

possible without touching it.

 

3.

Dull or incorrect blade.

3.

Replace blade.

 

4.

Blade is bell-mouthed.

4.

Install new blade.

 

 

 

 

 

Vibration when

1.

Loose or damaged blade.

1.

Tighten or replace blade.

operating or

2.

Worn wheel bearing.

2.

Check/replace wheel bearing.

cutting.

3.

Wheel tires worn or incorrectly

3.

Replace or dress rubber tires.

 

 

 

installed.

 

 

 

4.

Bent or dull blade.

4.

Replace blade.

 

5.

Wheels out of balance.

5.

Replace wheels.

 

6.

Loose machine component.

6.

Tighten loose component.

 

7.

V-belt has a high spot.

7.

Replace/adjust the V-belt.

 

8.

Bandsaw blade wheel is bent or out

8.

Check and replace for bad wheel or bearing.

 

 

of balance.

 

 

 

 

 

 

 

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Image 42
Southbend SB1017 owner manual Dull blade missing teeth Replace blade