Manuals / Southbend / Power Tools / Lathe

Southbend sb1039 owner manual Gearbox Gears Parts List, Outboard Splined Shaft G1

Models: sb1039

1 132

Download 132 pages 48.72 Kb

Page 105

For Machines Mfg. Since 5/11	P A R T S	14" TURN-X®Toolroom Lathe

Gearbox Gears Parts List

REF	PART #	DESCRIPTION
201	PSB10120201	OUTBOARD SPLINED SHAFT (G1)
202	PSB10120202	OIL SEAL 20 X 32 X 5
203	PSB10390203	NEEDLE ROLLER BEARING TAF202820
204	PSB10120204	FLANGE BEARING SEAT
205	PSB10120205	THRUST WASHER
206	PR09M	EXT RETAINING RING 20MM
207	PK109M	KEY 7 X 7 X 35
208	PSB10120208	COMBO GEAR 19T/20T
209	PSB10120209	CLUTCH SPLINED SHAFT (G1)
210	PSB10120210	OUTBOARD SHAFT END CAP
211	P16004ZZ	BALL BEARING 16004ZZ
212	PSB10120212	THRUST WASHER
213	PSB10120213	COMBO GEAR 19T/30T
214	PSB10120214	THRUST WASHER
215	PR11M	EXT RETAINING RING 25MM
216	PSB10120216	SPLINED SHAFT (G2)
217	PSB10120217	SPLINED SHAFT (G3)
218	PSB10390218	WOODRUFF KEY 5 X 19
219	PSB10120219	OUTBOARD END CAP GASKET
220	PSB10120220	GEARBOX CASTING
221	P16004ZZ	BALL BEARING 16004 ZZ
222	PSB10120222	CLUTCH GEAR 38T
223	PSB10120223	COMBO CLUTCH GEAR 23T/19T
224	PSB10120224	THRUST WASHER
225	PR23M	INT RETAINING RING 40MM
226	P6203ZZ	BALL BEARING 6203 ZZ
227	PSB10120227	CLUTCH
228	PSB10120228	THRUST BEARING
229	PR06M	EXT RETAINING RING 16MM
230	PSB10120230	CLUTCH GEAR 35T
231	PSB10120231	GEAR 22T

REF	PART #	DESCRIPTION
232	PSB10120232	GEAR 19T
233	PSB10120233	GEAR 20T
234	PSB10120234	GEAR 24T
235	PSB10120235	GEAR 23T
236	PSB10120236	GEAR 27T
237	PSB10120237	GEAR 24T
238	PSB10120238	GEAR 28T
239	PSB10120239	GEAR 26T
240	PSB10120240	GEAR 38T
241	PSB10120241	SPANNER NUT
242	PR10M	EXT RETAINING RING 22MM
243	PSB10120243	COMBO GEAR 36T/50T
244	PSB10120244	GEAR 22T
245	PSB10120245	GEAR 22T
246	PSB10120246	GEAR 22T
247	PSB10120247	GEAR 33T
248	PSB10120248	GEAR 22T
249	PR18M	EXT RETAINING RING 17MM
250	PSB10120250	COMBO GEAR 20T/36T
251	PSB10120205	THRUST WASHER
252	PSB10120252	INBOARD FLANGE BEARING SEAT
253	PSB10120202	OIL SEAL 20 X 32 X 5
254	PSB10120254	INBOARD SPLINED SHAFT (G1)
255	PSB10120255	INBOARD FLANGE BEARING SEAT
256	PSB10120256	OIL SEAL 24 X 35 X 8
257	PSB10120257	INBOARD SHAFT (G2)
258	PK15M	KEY 5 X 5 X 35
259	P6001ZZ	BALL BEARING 6001ZZ
260	PR03M	EXT RETAINING RING 12MM
261	PSB10120261	INBOARD FLANGE BEARING SEAT
324	PCAP26M	CAP SCREW M6-1 X 12

-103-

Image 105

Southbend sb1039 owner manual Gearbox Gears Parts List, Outboard Splined Shaft G1

Contents

TURN-XTOOLROOM Lathe Customer Service UpdatesScope of Manual Manual FeedbackTable of Contents Accessories Maintenance About This Machine FeaturesForeword CapabilitiesIdentification General IdentificationMaster Power Switch Two-Speed Motor SwitchControls Components Carriage Control PanelSafety Foot Brake TailstockEnd Gears Product Specifications Main Motor Tailstock Information Construction Understanding Risks of Machinery Basic Machine SafetyF E T Y Additional Metal Lathe Safety Additional Chuck Safety Preparation Overview Things Youll NeedTypical preparation process is as follows Availability Power Supply RequirementsFull-Load Current Rating Circuit RequirementsExtension Cords Grounding RequirementsUnpacking Pre-Installed Not Shown QtyInventory Main Inventory 1 Figure QtyCleaning & Protecting Before cleaning, gather the followingBasic steps for removing rust preventative Location Loooking at Lifting Setup from Tailstock End Lifting & MovingTo lift and move the lathe Leveling Leveling & MountingAssembly Lubricating LatheBolting to Concrete Floors To connect the power cord to the lathe Power ConnectionAdding Coolant To PlugTo test run your machine Test RunSpindle Speed NeutralLever Set To 50 RPMFeed Control Lever Disengaged Halfnut DisengagedE P a R a T I O N Factory adjustments that should be verified Recommended AdjustmentsSpindle Break-In To perform the spindle break-inOperation Overview Chuck & Faceplate Mounting Installation & Removal DevicesTo install the chuck Chuck InstallationChuck Removal Registration MarksTo remove the chuck Scroll Chuck Clamping Jaw ChuckMounting Workpiece Jaw tightening sequence FaceplateTailstock Using QuillPositioning Tailstock To mount a non-concentric workpiece to the faceplateTo install tooling in the tailstock Installing ToolingRemoving Tooling Offsetting TailstockTo offset the tailstock Tools Needed QtyAligning Tailstock to Spindle Centerline Items Needed QtyTo align the tailstock to the spindle centerline Dead Centers CentersMounting Dead Center in Spindle Live CentersRemoving Center from Spindle Mounting Center in TailstockMounting Workpiece Between Centers Removing Center from TailstockSteady Rest To install and use the steady restCarriage & Slide Locks Follow RestCompound Rest To install a tool in the tool postFour-Way Tool Post Tool Needed QtyTo align the cutting tool with the tailstock center Aligning Cutting Tool with Spindle CenterlineTop View Side ViewAdjustable Feed Stop Micrometer StopTo set the micrometer stop Spindle Speed Manual FeedConfiguration Examples Setting Spindle SpeedSetting Spindle Speed of 215 RPM RPM or lower when using the high H gearbox rangeSetting Spindle Speed of 1600 RPM Power FeedQuick-change Gearbox Feed Levers Power Feed ControlsSetting Power Feed Rate of 0.18mm/rev Setting Power Feed RateEnd Gears Standard End Gear Configuration24T 56T 44T 57TConfiguring End Gears Alternate ConfigurationTo configure the end gears Tools Needed QtySetting Metric Thread Pitch ThreadingHeadstock Threading Controls Apron Threading Controls When required and prevent an apron crashThread Dial Feed Control LeverTPI Divisible By Thread Dial ChartEven TPI Not Divisible By Odd Numbered TPIChip Drawer ⁄4 or 3⁄4 Fractional TPI27⁄8 TPI To use the coolant system on your lathe Coolant SystemSB1279-10 Pc. Precision 5-C Collet Set AccessoriesD1-5 Back Plates SB1397-6⁜1⁄4 SB1399-8⁜1⁄4 SB1401-10⁜1⁄2 SB1264-Collect AttachmentSB1354-South Bend Cast-Iron Workbench Legs, 1 Pair Keyless Integral Chucks SB1379-MT #3 1⁄2 SB1380-MT #3 5⁄8SB1251-Machinists Oak Tool Box SB1365-Way OilMaintenance Schedule South Bend Lathe Co. Lathe Monthly Maintenance Chart Headstock LubricationApron Quick-Change GearboxDraining Oil Draining Oil & Flushing ReservoirLongitudinal Leadscrew One-Shot OilerTailstock ball oilers Ball Oilers & Oil CupLubricating Handling & CareHazards Coolant System ServiceChanging Coolant Adding FluidItems Needed Qty To change the coolantTo prepare the lathe for storage Machine StorageBacklash Adjustment Compound RestCross Slide Leadscrew End Play Adjustment Gib AdjustmentTo remove leadscrew end play Front saddle gib adjustment screw Carriage Lock Clamp To adjust the V-belts Half Nut AdjustmentTo adjust the half nut BeltsTo adjust the brake and brake switch Brake & SwitchRemove the pedal stop shown in Figure To replace the shear pin Leadscrew Shear Pin ReplacementShear pin bores aligned Gap Removal Gap Insert Removal & InstallationGap Installation Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Wiring Diagram Color KEY Electrical Safety InstructionsCorrecting Phase Polarity Wiring Wiring OverviewTo correct wiring that is out of phase Component location index Component Location IndexWorkToLamp, Switch,SafetyPage Electrical Cabinet WiringElectrical box Electrical BoxSpindle Motor Cutting Fluid Pump WiringSpeed Motor Switch Spindle Switches Control Panel WiringEnd Gear Cover Safety switch location Chuck Guard Switch Additional Component WiringHeadstock Cover R T S Headstock Controls Parts List Headstock Internal Gears Headstock Internal Gears Parts List Headstock Transfer Gears 207 Outboard Splined Shaft G1 Gearbox Gears Parts ListGearbox Controls Fork Support Partition Gearbox Controls Parts ListApron Front View Apron Front View Parts List Apron Rear View Apron Rear View Parts List Compound Rest & Tool Post Saddle Top View PRP28M Roll PIN 5 X Saddle Top View Parts ListSaddle Bottom View Bed Stop Dial IndicatorTURN-X ShaftsBed & Shafts Parts List 905 904 903 914 902 913 901 Main Motor Description Main Motor Parts ListStands & Panels Cabinets & Panels Parts List 1201 1203 1204 1205 1240 1206 1207 1214 Tailstock Parts List 1300 1303 1304 1305 1306 1309 1307 1310 1311 1308 1312A 1315 Electrical Cabinet & Control Panel Master Power Switch1502V2 1519 1511 1512 1513 1516 1514 1515 Front Machine Labels Rear & Side Machine Labels 220V 3-PHASE LabelWarranty #TS14364