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Sterling
882.01749.00
manual
Digital Dosing Disc Additive Feeders
Models:
882.01749.00
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Install
Parts list
Press Signal Indicator
Password
Default Additive Measure
Maintenance
Configuration Navigation
Level Sensor Adjustment Screw
Drive Tuning
Screw Recovery Time
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Digital Dosing Disc
Additive Feeders
Single, Duo and Trio
With A250 Controller
Part Number: 882.01749.00
Bulletin Number:
BF3-600.5
Effective: 12/17/10
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Contents
Digital Dosing Disc Additive Feeders
Write Down Your Serial Numbers Here For Future Reference
Unpacking and Inspection
Shipping Info
Table of Contents
Appendix a Basic Parameter Settings
How to Use This Manual
Safety
Responsibility
General Safety Regulations
Operate this equipment within design specifications
Introduction
Functional Description
Duo Dual Station Digital Dosing Feeder
A250 Controller
Unpacking
Quick Start-Up Guide
Feeder Configuration Injection Molding
Encoder Pulses
Motor and alarm utilty selection
Page
Additive %
Injection molding
Shot Size
Calibration weight
Screw Recovery Time
DD Pellet Discs
DP Powder Discs
DT Pellet & Regrind Discs
Disc
Additive Sample weighing
RPM
Page
Recipe Setup for Simple Extrusion
Throughput
Feeder Configuration Extrusion follower
8400 Bodine
Motor and alarm utilty selection
Recipe Setup for Simple Extrusion
Throughput Speed
Disc Calibration Number Thickness
Weight Calibration
Screen
Screen
Screen
Installation
Installation and Operation
882.01749.00
TB #51 TB #54
Initial Operation
Recipe Menu
Recipes
Enter / Edit Recipes
Screw Recovery Time
Simple Extrusion Recipe
Extrusion Follower Recipe
Throughput Speed
Calibration
Screen
Screen
Prerequisites
Status screens
Common Elements Buttons
Disc Motor Indicator
Speed Status Indicator
Press Signal Indicator
Throughput Screen
Totalizer Screen
Motor Speed Screen
Manual Run / Jog Screen
Screw Recovery Times Screen Injection only
System Setup Menu
Configuration Navigation
System Setup Navigation Buttons
882.01749.00
882.01749.00
Feeder Type
Maximum Motor Speed
Encoder Pulses
Manufacturer Motor Color
Black & silver
Speed Alarm
Drive Tuning
Default Additive Measure
Default Shot Size / Throughput Measure Injection Press
Additive / Virgin Material Sensor
Minimum Press Signal. Extrusion Follower only
Press Signal Type. Extrusion Follower only
Maximum Press Signal. Extrusion Follower only
Passwords Screen
Digital I/O Monitor
Level switches probes
Optional Features
Analog / Encoder Monitor
Level Sensor Adjustment Screw
Optional Additive Hoppers
Communication Protocol Interfaces
882.01749.00
Virgin Material Supply Hoppers
Preventative Maintenance Intervals
Maintenance
DD Dosing Module Pellets
Removing the Shear Plate DD dosing Module
Installing the shear
Removing the shear
Dismantling the Dosing Module
Removing the DD Disc and Cleaning the Dosing Module
Installing Different Types of Dosing Discs
Installing the Dosing Module
DT Dosing Module Pellets and Some Regrind
Removing/Replacing the Wiper in the DT Dosing Station
Removing the DT Disc and cleaning the dosing station
DP Powder Dosing Module
Removing/Replacing the DT Disc & Cleaning the Dosing Station
Removing the DP Disc and Cleaning the Dosing Station
DD Discs
Exchangeable Dosing Modules
DT Discs
DP Discs
QTY Description
Spare Parts DD Dosing Units
QTY Description
DT Dosing Units
QTY Description
DP Dosing Units
Additional Spare Parts
DD/DT/DP
Recipe Formulas
Appendix a Basic Parameter Settings
Disc
Appendix B Disc Sizing Guides
Disc Min/Max
Single Station Digital Dosing Feeder
Appendix C Drawings
Duo Digital Dosing Feeder
Electrical Schematics of A250 Controller
882.01749.00
Replacement Motor Assembly Part Numbers
Appendix D Spare Parts List
Dosing Disc/Shear Order Numbers
Sterling, Inc
Appendix E Technical Assistance
882.01749.00
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