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Sterling 238, 0 Write down your Powder, Hopper Loaders serial, numbers here for, future reference

Models: 238 0 882

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Write down your Powder	________________	________________
Hopper Loader(s) serial	________________	________________
numbers here for	________________	________________
future reference	________________	________________
	________________	________________
	________________	________________
	________________	________________
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Performance figures stated in this manual are based on a standard atmosphere of 59°F (15°C) at 29.92” Hg (1,014 millibars) at sea level, using 60 Hz power. Altitude is an important consideration when specifying hopper loaders. ACS can advise you on proper selection and sizing of systems for your operating environment.

ACS is committed to a continuing program of product improvement. Specifications, appearance, and dimensions described in this manual are subject to change without notice.

	© Copyright ACS, Inc.2007
All rights reserved.		Effective 5/15/2007
Part No.: 882.00205.00	Revision: New	Bulletin No. XX2-615

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Powder Hopper Loaders

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Sterling 238, 882, 0 manual Write down your Powder, Hopper Loaders serial, numbers here for, future reference

Contents

Powder Hopper Loaders Part Number Bulletin Number CV1-605.2 Effective 4/15/08numbers here for Write down your PowderHopper Loaders serial future referenceSafety Considerations Wear SAFETY GLASSES and WORK GLOVESAnnex B Information General Information Table of ContentsInstallation & Setup Shipping InformationSafety Tag Information MaintenanceTroubleshooting Loader Options1-1 Introduction 1-3 AccessoriesGeneral Information 1-2 Equipment Function1-6 System Capabilities 1-4 Customer Service1-5 Necessary Documents 1-7 Models Covered in this Manual Note E Denotes “CE” models, including 220/1/50 operation and CE mark1-8 Standard Features Powder Hopper Loaders2-2 Tools and Equipment Needed Safety2-1 Work Rules Read manual thoroughly before installing loader 2-3 Mechanical Installation2-4 Safety Considerations NO MATTER WHO YOU ARE… 2-5 General ResponsibilityREPORTING A SAFETY DEFECT 2-6 Operator Responsibility REMEMBERPARTS ON A MACHINE, REMEMBER TO DO THE FOLLOWING 2-7 Maintenance ResponsibilityBEFORE REMOVING, ADJUSTING, OR REPLACING BLEED all air pressure from system components refer to the Maintenance Section of this manual Identify and locate specific safety devices 2-8 Safety2-8-2 Safety Circuit Standards Understand the proper use of the safety devices provided2-8-4 Safety Device Lock-Outs 2-8-3 Fail Safe Operation2-8-5 Lock-Outs, Plugs, and Other Safety Devices The Line Cord PlugMaximum Machine-Side Throughput 3-2 In the Event of Shipping Damages Shipping Information3-1 Unpacking and Inspection Parcel Post Shipment 3-3 If the Shipment is Not CompleteUnited Parcel Service Shipment Do not return any damaged or incorrect items 3-4 If the Shipment is Not Correct3-5 Returns until you receive shipping instructions from the manufacturer4-2 Necessary Tools Installation & Setup4-1 Safety Considerations 4-3 Mounting Powder Hopper Loaders4-7 Making Compressed Air Connections 4-5 Mounting Tips4-6 Attaching the Pickup Wand The manufacturer is not responsible for equipment damage4-8 Making Electrical Connections tight5-2 Operating Sequence 5-1 Pre-Startup ChecklistOperation Can the material level switch activate without obstruction?AUTOLOADERT M SERIES ONE ON OFF5-3 Starting the Loader 5-4 Changing the Conveying Sequence5-5 Selecting the Most Efficient Loading Sequence Conveying Sequence DIP Switch Chart, Program A0536814 Page5-6 Shutting Down the Hopper Loader Using the Series One Controller Cleaning Filters 6Maintenance6-1 Routine Maintenance These components are not designed to support the assemblyReplacement and Reassembly 6-2 Replacing Motor BrushesWEAR SAFETY GLASSES BEFORE performing this procedure Use a stable platform if working above floor levelSeating Motor Brushes normal TroubleshootingPowder Hopper Loaders normalPowder Hopper Loaders Cont’d ProblemSolution Possible causeLoader Options Special Voltages9-2-1 Overview Component Identification and Location Spare Parts9-1 Powder Hopper Loader System Component Description 10-2 Returned Material Policy Technical Assistance10-1 Contact Information for Technical Assistance 10-2-1 Credit Returns10-2-2 Warranty Returns 11-2 Pushbutton and Keypad Tags 11Safety Tag Information11-1 Powder Hopper Loader Safety Tags Read Operation and Installation Manual Earth GroundSeries Powder Hopper Loader 11-3 Loader Identification Serial Number TagLocated on back of mixing chamber Model Number 50E