Powder Hopper Loaders Cont’d.

Problem

Possible cause

Solution

 

Air pressure is too low.

Increase air pressure to at

 

least 80 psi (551.6 kPa/5.52

 

 

bars).

 

Air supply to blowback is

Make sure piping is full size.

 

Remove all restrictions in air

 

restricted.

 

supply.

Blowback does not work

 

Blowback valve assembly is

Connect blowback assembly

properly.

to controller at the proper

not connected to controller.

 

receptacle.

 

 

 

Control wiring connections are

Secure terminal connections of

 

the controller wiring on the

 

loose on the circuit board.

 

circuit board.

 

 

 

Solenoid valve or valve coil

Repair or replace solenoid

 

has failed.

valve as needed.

 

Material supply is low.

Refill material supply.

 

 

Select a more suitable

 

Selected conveying sequence

sequence from the 16

 

selections; see Section 4-4 on

 

is too short.

 

Pages 29 to 30 for more

 

 

 

 

information.

 

Material probe not properly

Adjust material probe at

Hopper does not

positioned in material supply.

material pickup point.

 

Adjust material probe to

completely fill.

Material probe not adjusted for

compensate for flow

 

flow characteristics of material.

characteristics; see Section

 

 

3-8 for more information.

 

Obstructions in supply line.

Clear all obstructions in the

 

line.

 

 

 

Filter is dirty.

Clean or replace filter as

 

needed.

 

 

 

Filter is clogged, holding open

Replace filter as needed.

 

the flapper discharge valve.

 

 

 

Terminal connection is loose.

Secure terminal connections

Power light does not work.

on the terminal board.

 

Light is burned out.

Replace light.

 

 

Wire has been cut.

Replace wire; replace light.

Hopper over-fills

The loading sequence is too

Select a more suitable

sequence from the 16

repeatedly.

long.

selections; see Section 4-4 for

 

 

more information.

Powder Hopper Loaders

Page 37

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Sterling 0, 882, 238 manual Powder Hopper Loaders Cont’d

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