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Sterling 0, 882, 238 manual Autoloadert M, Series One On Off

Models: 238 0 882

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Series One Control Panel

AUTOLOADERT M

SERIES ONE

OFF

A0542127

Page 28

Powder Hopper Loaders

Page 28

Image 28

Sterling 0, 882, 238 manual Autoloadert M, Series One On Off

Contents

Powder Hopper Loaders Part Number Bulletin Number CV1-605.2 Effective 4/15/08Write down your Powder Hopper Loaders serialnumbers here for future referenceSafety Considerations Wear SAFETY GLASSES and WORK GLOVESAnnex B Information Table of Contents Installation & SetupGeneral Information Shipping InformationMaintenance TroubleshootingSafety Tag Information Loader Options1-3 Accessories General Information1-1 Introduction 1-2 Equipment Function1-5 Necessary Documents 1-4 Customer Service1-6 System Capabilities 1-7 Models Covered in this Manual Note E Denotes “CE” models, including 220/1/50 operation and CE mark1-8 Standard Features Powder Hopper Loaders2-1 Work Rules Safety2-2 Tools and Equipment Needed 2-4 Safety Considerations 2-3 Mechanical InstallationRead manual thoroughly before installing loader REPORTING A SAFETY DEFECT 2-5 General ResponsibilityNO MATTER WHO YOU ARE… 2-6 Operator Responsibility REMEMBERBEFORE REMOVING, ADJUSTING, OR REPLACING 2-7 Maintenance ResponsibilityPARTS ON A MACHINE, REMEMBER TO DO THE FOLLOWING BLEED all air pressure from system components refer to the Maintenance Section of this manual 2-8 Safety 2-8-2 Safety Circuit StandardsIdentify and locate specific safety devices Understand the proper use of the safety devices provided2-8-4 Safety Device Lock-Outs 2-8-3 Fail Safe Operation2-8-5 Lock-Outs, Plugs, and Other Safety Devices The Line Cord PlugMaximum Machine-Side Throughput 3-1 Unpacking and Inspection Shipping Information3-2 In the Event of Shipping Damages United Parcel Service Shipment 3-3 If the Shipment is Not CompleteParcel Post Shipment 3-4 If the Shipment is Not Correct 3-5 ReturnsDo not return any damaged or incorrect items until you receive shipping instructions from the manufacturerInstallation & Setup 4-1 Safety Considerations4-2 Necessary Tools 4-3 Mounting Powder Hopper Loaders4-5 Mounting Tips 4-6 Attaching the Pickup Wand4-7 Making Compressed Air Connections The manufacturer is not responsible for equipment damage4-8 Making Electrical Connections tight5-1 Pre-Startup Checklist Operation5-2 Operating Sequence Can the material level switch activate without obstruction?AUTOLOADERT M SERIES ONE ON OFF5-3 Starting the Loader 5-4 Changing the Conveying Sequence5-5 Selecting the Most Efficient Loading Sequence Conveying Sequence DIP Switch Chart, Program A0536814 Page5-6 Shutting Down the Hopper Loader Using the Series One Controller 6Maintenance 6-1 Routine MaintenanceCleaning Filters These components are not designed to support the assembly6-2 Replacing Motor Brushes WEAR SAFETY GLASSES BEFORE performing this procedureReplacement and Reassembly Use a stable platform if working above floor levelSeating Motor Brushes Troubleshooting Powder Hopper Loadersnormal normalProblem SolutionPowder Hopper Loaders Cont’d Possible causeLoader Options Special Voltages9-1 Powder Hopper Loader System Component Description Spare Parts9-2-1 Overview Component Identification and Location Technical Assistance 10-1 Contact Information for Technical Assistance10-2 Returned Material Policy 10-2-1 Credit Returns10-2-2 Warranty Returns 11Safety Tag Information 11-1 Powder Hopper Loader Safety Tags11-2 Pushbutton and Keypad Tags Read Operation and Installation Manual Earth Ground11-3 Loader Identification Serial Number Tag Located on back of mixing chamberSeries Powder Hopper Loader Model Number 50E