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Sterling 238, 882, 0 manual If the Shipment is Not Correct, Returns, Page

Models: 238 0 882

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3-4 If the Shipment is Not Correct

3-4 If the Shipment is Not Correct

If the shipment is not what you ordered, contact the parts and service department immediately at (262) 641-8610. Have the order number and item number available. Hold the items until you receive shipping instructions.

3-5 Returns

Important!

Do not return any damaged or incorrect items

until you receive shipping instructions from the manufacturer.

Powder Hopper Loaders

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Sterling 238, 882, 0 manual If the Shipment is Not Correct, Returns, Do not return any damaged or incorrect items, Page

Contents

Part Number Bulletin Number CV1-605.2 Effective 4/15/08 Powder Hopper Loadersfuture reference Write down your PowderHopper Loaders serial numbers here forWear SAFETY GLASSES and WORK GLOVES Safety ConsiderationsAnnex B Information Shipping Information Table of ContentsInstallation & Setup General InformationLoader Options MaintenanceTroubleshooting Safety Tag Information1-2 Equipment Function 1-3 AccessoriesGeneral Information 1-1 Introduction1-6 System Capabilities 1-4 Customer Service1-5 Necessary Documents Note E Denotes “CE” models, including 220/1/50 operation and CE mark 1-7 Models Covered in this ManualPowder Hopper Loaders 1-8 Standard Features2-2 Tools and Equipment Needed Safety2-1 Work Rules Read manual thoroughly before installing loader 2-3 Mechanical Installation2-4 Safety Considerations NO MATTER WHO YOU ARE… 2-5 General ResponsibilityREPORTING A SAFETY DEFECT REMEMBER 2-6 Operator ResponsibilityPARTS ON A MACHINE, REMEMBER TO DO THE FOLLOWING 2-7 Maintenance ResponsibilityBEFORE REMOVING, ADJUSTING, OR REPLACING BLEED all air pressure from system components refer to the Maintenance Section of this manual Understand the proper use of the safety devices provided 2-8 Safety2-8-2 Safety Circuit Standards Identify and locate specific safety devices2-8-3 Fail Safe Operation 2-8-4 Safety Device Lock-OutsThe Line Cord Plug 2-8-5 Lock-Outs, Plugs, and Other Safety DevicesMaximum Machine-Side Throughput 3-2 In the Event of Shipping Damages Shipping Information3-1 Unpacking and Inspection Parcel Post Shipment 3-3 If the Shipment is Not CompleteUnited Parcel Service Shipment until you receive shipping instructions from the manufacturer 3-4 If the Shipment is Not Correct3-5 Returns Do not return any damaged or incorrect items4-3 Mounting Powder Hopper Loaders Installation & Setup4-1 Safety Considerations 4-2 Necessary ToolsThe manufacturer is not responsible for equipment damage 4-5 Mounting Tips4-6 Attaching the Pickup Wand 4-7 Making Compressed Air Connectionstight 4-8 Making Electrical ConnectionsCan the material level switch activate without obstruction? 5-1 Pre-Startup ChecklistOperation 5-2 Operating SequenceSERIES ONE ON OFF AUTOLOADERT M5-4 Changing the Conveying Sequence 5-3 Starting the Loader5-5 Selecting the Most Efficient Loading Sequence Page Conveying Sequence DIP Switch Chart, Program A05368145-6 Shutting Down the Hopper Loader Using the Series One Controller These components are not designed to support the assembly 6Maintenance6-1 Routine Maintenance Cleaning FiltersUse a stable platform if working above floor level 6-2 Replacing Motor BrushesWEAR SAFETY GLASSES BEFORE performing this procedure Replacement and ReassemblySeating Motor Brushes normal TroubleshootingPowder Hopper Loaders normalPossible cause ProblemSolution Powder Hopper Loaders Cont’dSpecial Voltages Loader Options9-2-1 Overview Component Identification and Location Spare Parts9-1 Powder Hopper Loader System Component Description 10-2-1 Credit Returns Technical Assistance10-1 Contact Information for Technical Assistance 10-2 Returned Material Policy10-2-2 Warranty Returns Read Operation and Installation Manual Earth Ground 11Safety Tag Information11-1 Powder Hopper Loader Safety Tags 11-2 Pushbutton and Keypad TagsModel Number 50E 11-3 Loader Identification Serial Number TagLocated on back of mixing chamber Series Powder Hopper Loader