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Sterling manual Powder Hopper Loaders, Part Number Bulletin Number CV1-605.2 Effective 4/15/08

Models: 238 0 882

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Powder Hopper Loaders

Part Number: 882.00238.00

Bulletin Number: CV1-605.2

Effective: 4/15/08

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Sterling 882, 238 manual Powder Hopper Loaders, Part Number Bulletin Number CV1-605.2 Effective 4/15/08

Contents

Part Number Bulletin Number CV1-605.2 Effective 4/15/08 Powder Hopper LoadersHopper Loaders serial Write down your Powdernumbers here for future referenceWear SAFETY GLASSES and WORK GLOVES Safety ConsiderationsAnnex B Information Installation & Setup Table of ContentsGeneral Information Shipping InformationTroubleshooting MaintenanceSafety Tag Information Loader OptionsGeneral Information 1-3 Accessories1-1 Introduction 1-2 Equipment Function1-5 Necessary Documents 1-4 Customer Service1-6 System Capabilities Note E Denotes “CE” models, including 220/1/50 operation and CE mark 1-7 Models Covered in this ManualPowder Hopper Loaders 1-8 Standard Features2-1 Work Rules Safety2-2 Tools and Equipment Needed 2-4 Safety Considerations 2-3 Mechanical InstallationRead manual thoroughly before installing loader REPORTING A SAFETY DEFECT 2-5 General ResponsibilityNO MATTER WHO YOU ARE… REMEMBER 2-6 Operator ResponsibilityBEFORE REMOVING, ADJUSTING, OR REPLACING 2-7 Maintenance ResponsibilityPARTS ON A MACHINE, REMEMBER TO DO THE FOLLOWING BLEED all air pressure from system components refer to the Maintenance Section of this manual 2-8-2 Safety Circuit Standards 2-8 SafetyIdentify and locate specific safety devices Understand the proper use of the safety devices provided2-8-3 Fail Safe Operation 2-8-4 Safety Device Lock-OutsThe Line Cord Plug 2-8-5 Lock-Outs, Plugs, and Other Safety DevicesMaximum Machine-Side Throughput 3-1 Unpacking and Inspection Shipping Information3-2 In the Event of Shipping Damages United Parcel Service Shipment 3-3 If the Shipment is Not CompleteParcel Post Shipment 3-5 Returns 3-4 If the Shipment is Not CorrectDo not return any damaged or incorrect items until you receive shipping instructions from the manufacturer4-1 Safety Considerations Installation & Setup4-2 Necessary Tools 4-3 Mounting Powder Hopper Loaders4-6 Attaching the Pickup Wand 4-5 Mounting Tips4-7 Making Compressed Air Connections The manufacturer is not responsible for equipment damagetight 4-8 Making Electrical ConnectionsOperation 5-1 Pre-Startup Checklist5-2 Operating Sequence Can the material level switch activate without obstruction?SERIES ONE ON OFF AUTOLOADERT M5-4 Changing the Conveying Sequence 5-3 Starting the Loader5-5 Selecting the Most Efficient Loading Sequence Page Conveying Sequence DIP Switch Chart, Program A05368145-6 Shutting Down the Hopper Loader Using the Series One Controller 6-1 Routine Maintenance 6MaintenanceCleaning Filters These components are not designed to support the assemblyWEAR SAFETY GLASSES BEFORE performing this procedure 6-2 Replacing Motor BrushesReplacement and Reassembly Use a stable platform if working above floor levelSeating Motor Brushes Powder Hopper Loaders Troubleshootingnormal normalSolution ProblemPowder Hopper Loaders Cont’d Possible causeSpecial Voltages Loader Options9-1 Powder Hopper Loader System Component Description Spare Parts9-2-1 Overview Component Identification and Location 10-1 Contact Information for Technical Assistance Technical Assistance10-2 Returned Material Policy 10-2-1 Credit Returns10-2-2 Warranty Returns 11-1 Powder Hopper Loader Safety Tags 11Safety Tag Information11-2 Pushbutton and Keypad Tags Read Operation and Installation Manual Earth GroundLocated on back of mixing chamber 11-3 Loader Identification Serial Number TagSeries Powder Hopper Loader Model Number 50E