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Sterling 238, 882, 0 manual Maximum Machine-Side Throughput

Models: 238 0 882

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Figure 1

Typical Powder Hopper Loader

Figure 2

Powder Hopper Loader Dimensions, Specifications, and Maximum Machine-Side

Throughput

Specifications

Model

Hopper capacity

Full-load amps

Inlet size range

Shipping weight

cu. ft.

Liters

lbs.

(FLA)

inches

lbs.

Powder

1.6

120

Hopper

1½”

38 mm

Loader

Maximum Machine-Side Throughput

Model

lbs./hr.

Kg/hr.

Powder Hopper

1000

454

Loader

Note: Twelve (12) -foot (3.66 m) vertical 1½” OD (approx. 38 mm) flex hose; free-flowing powder @ 35 lbs./cu. ft. (560 Kg/cu. m)

ACS, Inc. is committed to a continuing program of product improvement.

Specifications, appearances, and dimensions are subject to change without notice.

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Powder Hopper Loaders

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Sterling 238, 882, 0 manual Maximum Machine-Side Throughput

Contents

Powder Hopper Loaders Part Number Bulletin Number CV1-605.2 Effective 4/15/08Write down your Powder Hopper Loaders serialnumbers here for future referenceSafety Considerations Wear SAFETY GLASSES and WORK GLOVESAnnex B Information Table of Contents Installation & SetupGeneral Information Shipping InformationMaintenance TroubleshootingSafety Tag Information Loader Options1-3 Accessories General Information1-1 Introduction 1-2 Equipment Function1-6 System Capabilities 1-4 Customer Service1-5 Necessary Documents 1-7 Models Covered in this Manual Note E Denotes “CE” models, including 220/1/50 operation and CE mark1-8 Standard Features Powder Hopper Loaders2-2 Tools and Equipment Needed Safety2-1 Work Rules Read manual thoroughly before installing loader 2-3 Mechanical Installation2-4 Safety Considerations NO MATTER WHO YOU ARE… 2-5 General ResponsibilityREPORTING A SAFETY DEFECT 2-6 Operator Responsibility REMEMBERPARTS ON A MACHINE, REMEMBER TO DO THE FOLLOWING 2-7 Maintenance ResponsibilityBEFORE REMOVING, ADJUSTING, OR REPLACING BLEED all air pressure from system components refer to the Maintenance Section of this manual 2-8 Safety 2-8-2 Safety Circuit StandardsIdentify and locate specific safety devices Understand the proper use of the safety devices provided2-8-4 Safety Device Lock-Outs 2-8-3 Fail Safe Operation2-8-5 Lock-Outs, Plugs, and Other Safety Devices The Line Cord PlugMaximum Machine-Side Throughput 3-2 In the Event of Shipping Damages Shipping Information3-1 Unpacking and Inspection Parcel Post Shipment 3-3 If the Shipment is Not CompleteUnited Parcel Service Shipment 3-4 If the Shipment is Not Correct 3-5 ReturnsDo not return any damaged or incorrect items until you receive shipping instructions from the manufacturerInstallation & Setup 4-1 Safety Considerations4-2 Necessary Tools 4-3 Mounting Powder Hopper Loaders4-5 Mounting Tips 4-6 Attaching the Pickup Wand4-7 Making Compressed Air Connections The manufacturer is not responsible for equipment damage4-8 Making Electrical Connections tight5-1 Pre-Startup Checklist Operation5-2 Operating Sequence Can the material level switch activate without obstruction?AUTOLOADERT M SERIES ONE ON OFF5-3 Starting the Loader 5-4 Changing the Conveying Sequence5-5 Selecting the Most Efficient Loading Sequence Conveying Sequence DIP Switch Chart, Program A0536814 Page5-6 Shutting Down the Hopper Loader Using the Series One Controller 6Maintenance 6-1 Routine MaintenanceCleaning Filters These components are not designed to support the assembly6-2 Replacing Motor Brushes WEAR SAFETY GLASSES BEFORE performing this procedureReplacement and Reassembly Use a stable platform if working above floor levelSeating Motor Brushes Troubleshooting Powder Hopper Loadersnormal normalProblem SolutionPowder Hopper Loaders Cont’d Possible causeLoader Options Special Voltages9-2-1 Overview Component Identification and Location Spare Parts9-1 Powder Hopper Loader System Component Description Technical Assistance 10-1 Contact Information for Technical Assistance10-2 Returned Material Policy 10-2-1 Credit Returns10-2-2 Warranty Returns 11Safety Tag Information 11-1 Powder Hopper Loader Safety Tags11-2 Pushbutton and Keypad Tags Read Operation and Installation Manual Earth Ground11-3 Loader Identification Serial Number Tag Located on back of mixing chamberSeries Powder Hopper Loader Model Number 50E