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BP1012 installation manual BP1000 Series Granulators, Operation and Installation Manual
Models:
BP1012
BP1018
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Troubleshooting
Install
diagram
6-2-3Belt Replacement
Warranty
Maintenance
Problem
Checklist
Safety
Motor Power
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$30.
00
Operation and Installation Manual
BP1000 Series Granulators
Models BP1012 and BP1018
Important! Read Carefully Before Attempting to Install or Operate Equipment
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Contents
BP1000 Series Granulators
Operation and Installation Manual
Models BP1012 and BP1018
$30.00
____________________
Write down your granulator
____________________
serial numbers here
Page iii of
Sterling Warranty Information
Page iv of
Sterling Warranty Information
Table of Contents
Start Up and Operation
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Table of Figures
Removing The Screen
15 16 17 18 19 20 21 22
1-1Safety Guidelines
Safety Considerations
Page 10 of
SAFETY IS NO ACCIDENT
1-2Safety Procedures
1-2-1Guidelines for Moving the Granulator
1-2-2Clearing a Jammed Cutting Chamber
1-3-1Safety Features Fitted On the Granulator
1-3Safety Features
KNIVES
1-3-2Opening the Granulator
Figure 1: Safety Switch
1-3-3Sound Enclosure
Wear protective gloves when exposed to knives
Motor Power
Figure 3: Noise Test Specifications
Model
75% Production
Figure 5: Noise Test Method
2-2Using This Manual
General Information
2-1Introduction
2-4-1Technical Data
2-3Safety Symbols Used in This Manual
2-4Description
See Figure 1.Infeed hopper 2.Cutting chamber
2-4-2Main Components of Standard Granulators
3.Bin for granulated material 4.Belt drive
5.Control panel 6.Electric motor
Model
Figure 7: Overall Dimensions and Weights
3-1Unpacking and Inspection
Shipping Information
3-2In the Event of Shipping Damage
3-3If the Shipment is Not Complete
3-5Returns
3-4If the Shipment is Not Correct
3-6Uncrating Your Granulator
instructions from the shipping department
Figure 8: Lifting the Granulator
ESPECIALLY THE HOPPER
4-1Lifting
Installation
4-2Positioning the Granulator
shipping papers and in Figure
Figure 9: Inserting the Bin
4-3Electrical Connection
4-4-1Checking the Cutting Chamber
4-4 Start-UpChecks
4-4-2Checking Rotation Direction
4-4-4Checking Knife Position
4-4-3Test the Interlock Switches
Page 29 of
Figure 12: Checking the Knife Gap
5-1 Pre-OperationalChecklist
Start Up and Operation
5-2Operation
diagram
Never push material into the hopper with hands
6-1General Recommendations
Maintenance
Check that the pulleys are correctly aligned
6-2-1Drive Belt Tension
6-2Monthly Maintenance Operations
6-2-2Proper Belt Tension
6-2-3Belt Replacement
6-3Removal and Replacement of the Screen
6-4Inspection and Adjustment of Knives
5.Loosen the bed knife locking bolts. See Figure
Figure 16 Inspection of Knives
6-5Removing and Replacing Bed Knives
Page 38 of
6-6Removal and Replacement of Rotating Blades
Page 39 of
6-7Specifications for Re-sharpeningBed Knives
Figure 17 Bed Knife Specifications
6-8Specifications for Re-sharpeningRotor Knives
Figure 18: Rotor Knife Specifications
General Problems
7Troubleshooting
Problem
Possible Causes
Possible Causes
Problem
Possible Remedies
Abrasive material
Problem
Electrical Problems
Possible Causes
Possible Remedies
Table 1: Recommended Spare Parts List
Spare Parts
Page 45 of
Page 46 of
Page 47 of
Figure 21: Cutting Chamber – Front View
Page 48 of
Figure 22: Cutting Chamber – Rear View
Page 49 of
9 Typical Wiring Diagram
Service Department
Contact Information
Parts Department
Sales Department
Page 51 of
Service Notes
Warranty
