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Sterling BP1018, BP1012 installation manual Noise Test Method

Models: BP1012 BP1018

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Figure 5: Noise Test Method

Figure 5: Noise Test Method

Operator		1

Position

Feeding Point

Position of the phonometric

detectors (h=1.5 m)

2	Machine being tested
2
	1.0 m

1.0 m

3

4

S.P.I Material Sample

Type: PVC 1120 SCH40 ASTMD-1785 Length: 145 mm Outer Dia.: 33.5 mm Inner Dia.: 26.5 mm Thickness: 3.5 mm Mass: 0.069 kg

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Sterling BP1018, BP1012 installation manual Noise Test Method

Contents

Operation and Installation Manual BP1000 Series GranulatorsModels BP1012 and BP1018 $30.00Write down your granulator ________________________________________ serial numbers hereSterling Warranty Information Page iii ofSterling Warranty Information Page iv ofTable of Contents Start Up and Operation Table of Figures 1 2 3 4 5 6 7 8 9 10 11 12 13 1415 16 17 18 19 20 21 22 Removing The ScreenSafety Considerations 1-1Safety GuidelinesPage 10 of 1-2Safety Procedures SAFETY IS NO ACCIDENT1-2-1Guidelines for Moving the Granulator 1-2-2Clearing a Jammed Cutting Chamber1-3-1Safety Features Fitted On the Granulator 1-3Safety FeaturesKNIVES Figure 1: Safety Switch 1-3-2Opening the GranulatorWear protective gloves when exposed to knives 1-3-3Sound EnclosureFigure 3: Noise Test Specifications Motor PowerModel 75% ProductionFigure 5: Noise Test Method 2-2Using This Manual General Information2-1Introduction 2-4-1Technical Data 2-3Safety Symbols Used in This Manual2-4Description 2-4-2Main Components of Standard Granulators See Figure 1.Infeed hopper 2.Cutting chamber3.Bin for granulated material 4.Belt drive 5.Control panel 6.Electric motorFigure 7: Overall Dimensions and Weights ModelShipping Information 3-1Unpacking and Inspection3-2In the Event of Shipping Damage 3-3If the Shipment is Not Complete3-4If the Shipment is Not Correct 3-5Returns3-6Uncrating Your Granulator instructions from the shipping departmentESPECIALLY THE HOPPER Figure 8: Lifting the GranulatorInstallation 4-1Lifting4-2Positioning the Granulator shipping papers and in Figure4-3Electrical Connection Figure 9: Inserting the Bin4-4 Start-UpChecks 4-4-1Checking the Cutting Chamber4-4-2Checking Rotation Direction 4-4-3Test the Interlock Switches 4-4-4Checking Knife PositionFigure 12: Checking the Knife Gap Page 29 ofStart Up and Operation 5-1 Pre-OperationalChecklist5-2Operation diagramNever push material into the hopper with hands 6-1General Recommendations MaintenanceCheck that the pulleys are correctly aligned 6-2-1Drive Belt Tension 6-2Monthly Maintenance Operations6-2-2Proper Belt Tension 6-3Removal and Replacement of the Screen 6-2-3Belt Replacement6-4Inspection and Adjustment of Knives 5.Loosen the bed knife locking bolts. See Figure 6-5Removing and Replacing Bed Knives Figure 16: Inspection of Knives6-6Removal and Replacement of Rotating Blades Page 38 of6-7Specifications for Re-sharpeningBed Knives Page 39 ofFigure 17 Bed Knife Specifications 6-8Specifications for Re-sharpeningRotor KnivesFigure 18: Rotor Knife Specifications 7Troubleshooting General ProblemsProblem Possible CausesProblem Possible CausesPossible Remedies Abrasive materialElectrical Problems ProblemPossible Causes Possible RemediesSpare Parts Table 1: Recommended Spare Parts ListPage 45 of Page 46 of Figure 21: Cutting Chamber – Front View Page 47 ofFigure 22: Cutting Chamber – Rear View Page 48 of9 Typical Wiring Diagram Page 49 ofContact Information Service DepartmentParts Department Sales DepartmentService Notes Page 51 ofWarranty