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Sterling BP1012, BP1018 installation manual Service Notes, Page 51 of

Models: BP1012 BP1018

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Service Notes

Service Notes

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Page 51 of 53

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Sterling BP1012, BP1018 installation manual Service Notes, Page 51 of

Contents

$30.00 Operation and Installation ManualBP1000 Series Granulators Models BP1012 and BP1018serial numbers here Write down your granulator____________________ ____________________Page iii of Sterling Warranty InformationPage iv of Sterling Warranty InformationTable of Contents Start Up and Operation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Table of FiguresRemoving The Screen 15 16 17 18 19 20 21 221-1Safety Guidelines Safety ConsiderationsPage 10 of 1-2-2Clearing a Jammed Cutting Chamber 1-2Safety ProceduresSAFETY IS NO ACCIDENT 1-2-1Guidelines for Moving the Granulator1-3Safety Features 1-3-1Safety Features Fitted On the GranulatorKNIVES 1-3-2Opening the Granulator Figure 1: Safety Switch1-3-3Sound Enclosure Wear protective gloves when exposed to knives75% Production Figure 3: Noise Test SpecificationsMotor Power ModelFigure 5: Noise Test Method General Information 2-2Using This Manual2-1Introduction 2-3Safety Symbols Used in This Manual 2-4-1Technical Data2-4Description 5.Control panel 6.Electric motor 2-4-2Main Components of Standard GranulatorsSee Figure 1.Infeed hopper 2.Cutting chamber 3.Bin for granulated material 4.Belt driveModel Figure 7: Overall Dimensions and Weights3-3If the Shipment is Not Complete Shipping Information3-1Unpacking and Inspection 3-2In the Event of Shipping Damageinstructions from the shipping department 3-4If the Shipment is Not Correct3-5Returns 3-6Uncrating Your GranulatorFigure 8: Lifting the Granulator ESPECIALLY THE HOPPERshipping papers and in Figure Installation4-1Lifting 4-2Positioning the GranulatorFigure 9: Inserting the Bin 4-3Electrical Connection4-4-1Checking the Cutting Chamber 4-4 Start-UpChecks4-4-2Checking Rotation Direction 4-4-4Checking Knife Position 4-4-3Test the Interlock SwitchesPage 29 of Figure 12: Checking the Knife Gap5-1 Pre-OperationalChecklist Start Up and Operationdiagram 5-2OperationNever push material into the hopper with hands Maintenance 6-1General RecommendationsCheck that the pulleys are correctly aligned 6-2Monthly Maintenance Operations 6-2-1Drive Belt Tension6-2-2Proper Belt Tension 6-2-3Belt Replacement 6-3Removal and Replacement of the Screen6-4Inspection and Adjustment of Knives 5.Loosen the bed knife locking bolts. See Figure Figure 16: Inspection of Knives 6-5Removing and Replacing Bed KnivesPage 38 of 6-6Removal and Replacement of Rotating BladesPage 39 of 6-7Specifications for Re-sharpeningBed Knives6-8Specifications for Re-sharpeningRotor Knives Figure 17 Bed Knife SpecificationsFigure 18: Rotor Knife Specifications Possible Causes 7TroubleshootingGeneral Problems ProblemAbrasive material ProblemPossible Causes Possible RemediesPossible Remedies Electrical ProblemsProblem Possible CausesTable 1: Recommended Spare Parts List Spare PartsPage 45 of Page 46 of Page 47 of Figure 21: Cutting Chamber – Front ViewPage 48 of Figure 22: Cutting Chamber – Rear ViewPage 49 of 9 Typical Wiring DiagramSales Department Contact InformationService Department Parts DepartmentPage 51 of Service NotesWarranty