Operating Instructions
Machine-SideHopper Loader SSE Series
Machine-SideHopper Loaders
Sterling Material Processing
All rights reserved
Machine-SideHopper Loaders
Sales and Contracting Department
Parts and Service Department
Assembly instructions
Table of Contents
Safety instructions
3. Transport, assembly and storage
Maintenance
General instructions
1. General instructions
1.1. Warnings and symbols
1.5.Notes on usage
1.2. Explanations and information
1.3.Legal basis
1.4. Fields of applications
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2. Safety instructions
2.1.1. General
2.1. For your safety
2.1.2. Assembly
2.1.4.Maintenance
2.1.3. Operation
2-4Safety instructions
2.2. For the operating safety of the equipment
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Transport, assembly and storage
3. Transport, assembly and storage
3-2Transport, assembly and storage
3.2. Assembly
3.1. Transport and packing
3.3. Storage
4. Assembly instructions
4.1. Unpacking
FThe controller must be freely accessible
Figure 1 2-litermodel
4.2. Installing the dump valve sensor
Figure 2 Dump valve and sensor
Figure 3 Lower side of the controller
4-4Assembly instructions
4.3. Attaching the pickup wand
Figure 4 Mounting
4.4. Mounting
Figure 5 VT Adapter
4.4.1. Mounting on the processing machine
4.4.2. Mounting onto a machine hopper
Figure 7 MF Assembly Flange
2. Mount the loader onto the dosing hopper
4.4.4. Mounting onto DT 30 dosing station
Figure 8 VT Adapter
Two Liter Models
4.6. Compressed air connection
4.5. Electrical connection
Connecting the proportioning valve
4-10Assembly instructions
Connecting Material Lines
Setting the ratio
Set the cycle switching
Functional description
5. Functional description
5.1. Sequence of operation
5.2.Controller
Figure 11 Controller
6. Operation
6.2. Checking the flexible hose
6.1. Switching on the unit
6.3. Setting the conveying time
6.4. Setting the purge time optional
6.6. Switching off the unit
6.5. Initial operation
FThis material should not be used again
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Troubleshooting
7. Troubleshooting
7.1. Alarms
8. Maintenance
FPlease observe the maintenance intervals
8.1. Maintenance intervals
Figure 12 Installation sealing ring
8.2. Servicing the loader
2-litermodel ID
8.2.2.Adjusting the dump valve sensor
Order numbers
Sensor with plug
2-litermodel ID
8.2.3.Cleaning the unit
Order number
filter with sealing
Order numbers
Cleaning the filter cloth
Wire cloth
Figure 14 Filter Cloth
Figure 15 Replacing the carbon brushes
8.2.4. Replacing carbon brushes at the motor
Installation
Disassemble the unit
Order numbers
8.3. Taking out of service, dismantling, disposal
8.3.1. General
8.3.2.Disposal Instructions
Technical data
9. Technical data
Standard Features
Dimension Sheet
Two-litermodel
Machine-SideHopper Loaders
9-4Technical data
5-litermodel 5-literbrushless model
Machine-SideHopper Loaders
C = Spare part, reorder every year
10. Spare parts list
Wear Code
A = Wearing part, wears quickly B = Wearing part
10.1. Parts breakdown, brush-typemotor
10-2Spare parts list
Machine-SideHopper Loaders
Designation
10.2. Parts lists, 2-litermodel
10.2.1.230 V, 50 Hz
Order no
10.2.2.110 V, 60 Hz
Order no
Designation
10.2.4.110 V, 60 Hz with active cleaning
10.2.3.230 V, 50 Hz with active cleaning
Designation
10.3. Parts list, 5-litermodel
10.3.1.230 V, 50 Hz
Order no
Pos. Order no. Designation
10.3.2.110 V, 60 Hz V66378US
Designation
10.3.3.230 V, 50 Hz with active cleaning
10.3.4.110 V, 60 Hz with active cleaning
Order no
Machine-SideHopper Loaders
10.5. 230 V, 50 Hz
Order no
Designation
Accessories
11. Accessories
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Electrical manual
12. Electrical manual
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Machine-SideLoaders
Quick Start Guide