LYNX ASSEMBLIES 2011
PARTS LISTING WITH ASSEMBLY INSTRUCTIONS
Last Updated - 5/17/11
Tiger Corporation
TO THE OWNER / OPERATOR / DEALER
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Tiger Corporation
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TABLE OF CONTENTS
CAUTION – YOUR SAFETY IS AT RISK
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SAFETY
SAFETY SECTION
SAFETY
General Safety Instructions and Practices
SAFETY
LEA EL INSTRUCTIVO
DANGER
SAFETY
Bengal Boom Safety Section
SAFETY
Bengal Boom Safety Section
sure you abide by the following rules
SAFETY
DANGER DANGER
DANGER
SAFETY
DANGER
DANGER
DANGER
SAFETY
BLADES. SGM-10 Bengal Boom Safety Section
DANGER
DANGER
SAFETY
DANGER DANGER
“Wait a minute...Save a life!”
DANGER
SAFETY
DANGER
limits. SBM-8
SEE YOUR
DEALER
SAFETY
SAFETY
PART NO LOCATION 002369 HYDRAULIC TANK
00725746 INSIDE OF CAB 00769737 MOWER DECK
MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765
SAFETY
PART NO LOCATION 00758194 MOWER DECK 02962764
MAIN FRAME 02965262 HYDRAULIC TANK
02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB
SAFETY
PART NO LOCATION 02967668 MOWER DECK
22645 INSIDE OF CAB 22839 MOWER DECK
24028 MOWER DECK 25387 INSIDE OF CAB
SAFETY
PART NO LOCATION 22840 INSIDE OF CAB
10” x 5.5”
31935 INSIDE OF CAB 32707 HYDRAULIC TANK
SAFETY
PART NO LOCATION 27001 INSIDE OF CAB
42350 MOWER DECK
32709 INSIDE OF CAB 33224 MOWER DECK
SAFETY
PART NO LOCATION 32708 HYDRAULIC TANK
33438 MAIN BOOM
SAFETY
PART NO LOCATION 33302 INSIDE OF CAB
33743 INSIDE OF CAB
AMBER REFLECTIVE TAPE MOWER DECK
SAFETY
PART NO LOCATION RED REFLECTIVE TAPE MOWER DECK
6T3217 MOWER DECK 6T3219 INSIDE OF CAB
6T3222 INSIDE OF CAB 6T3224 MOWER DECK
SAFETY
PART NO LOCATION 6T3221 INSIDE OF CAB
6T3225 INSIDE OF CAB
6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK
SAFETY
PART NO LOCATION 6T3230 INSIDE OF CAB
6T3234 INSIDE OF CAB 6T3236 MOWER DECK
6T3241 INSIDE OF CAB 34206 INSIDE OF CAB
SAFETY
PART NO LOCATION 6T3237 INSIDE OF CAB
6T3243 INSIDE OF CAB 6T3249A MOWER DECK
SAFETY
TB1011 MOWER DECK 34852 HYDRAULIC TANK
PART NO
SAFETY
ITEM
DESCRIPTION
This Act Seeks
SAFETY FEDERAL LAWS AND REGULATIONS
Employer-EmployeeOperator Regulations
DUTIES
SAFETY
Bengal Boom Safety Section
ASSEMBLY SECTION
JD5101E - LYNX
CRANKSHAFT ADAPTER
ASSEMBLY
TRACTOR PREPARATION
DRIVESHAFT & FRONT PUMP MOUNTING
ASSEMBLY
ADJUSTING REAR WHEELS
4WD FRONT TIRE ADJUSTMENT
ASM-B-0001
ASSEMBLY POLYCARBONATE SAFETY WINDOW
MAIN FRAME INSTALLATION
ASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS
ASSEMBLY CABLE CONTROL LEVER STAND
MID MOUNT VALVE UNITS
ASSEMBLY SWITCH BOX WIRING
VALVE MOUNTING
ASM-JD-0064
ASSEMBLY VALVE PLUMBING SVC ONLY UNITS
ASSEMBLY VALVE PLUMBING WITH MID-MOUNTVALVE
SVCMID-MOUNT
ASM-C-0057
ASSEMBLY MANUAL LIFT VALVE PORTS
MANUAL SWITCH BOX MOUNTING
ASM-C-0053
ASSEMBLY HOSE AND WIRE ROUTING
WHEEL SPACER WITH WHEEL WELL TANK
ASSEMBLY HYDRAULIC TANK INSTALLATION
FILLING HYDRAULIC RESERVOIR
ASM-C-0004hydroresrv
HOSE COVERING
ASSEMBLY INSTALLING O-RINGFITTINGS
GENERAL HOSE INSTALLATION
ASM-C-0056
ASSEMBLY REAR STOW LYNX HOSE ROUTING
ASSEMBLY
Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp
TEMPERATURE GAUGE MOUNTING OPTIONAL
ASSEMBLY
ASSEMBLY WHEEL WEIGHT MOUNTING
SINGLE COLUMN BOOM REST MOUNTING
C-0054
ASSEMBLY 3-POINTBOOM REST MOUNTING
AXLE BRACE MOUNTING
ASM-JD-0072
ASM-C-0013
ASSEMBLY MAIN BOOM INSTALLATION
DECK ATTACHMENT
ASM-C-0060
ASSEMBLY FINAL PREPARATION FOR OPERATION
MOWER TESTING
OPERATION SECTION
Operation Section
OPERATION
OPERATION
OPERATION
1.OPERATOR REQUIREMENTS
PERSONAL PROTECTIVE EQUIPMENT PPE
OPERATION
2.TRACTOR REQUIREMENTS
OPERATION
Tractor Requirements and Capabilities
2.3 Tractor Lighting and SMV Emblem
OPERATION
OPERATION
OPS-B-0017
OPERATION
3.GETTING ON AND OFF THE TRACTOR
OPERATION
2.4 Tractor Ballast
3.1 Boarding the Tractor
OPERATION
OPERATION
3.2 Dismounting the Tractor
4.STARTING THE TRACTOR
OPERATION
OPERATION
OPERATION
5.CONNECTING ATTACHING HEADS TO THE BOOM
6.PRE-OPERATIONINSPECTION AND SERVICE
OPERATION
OPERATION
OPERATION
Boom
OPERATION
6.1 Tractor Pre-OperationInspection/Service
6.2 Boom Unit Pre-OperationInspection and Service
OPERATION
OPERATION
BOOM ARM ASSEMBLY
OPERATION
OPS-B-0023_D
OPERATION
OPERATION
HYDRAULIC PUMP/OIL RESERVOIR
FRAME ASSEMBLY
OPERATION
OPERATION
OPERATION
OPERATION
FLAIL HEAD INSPECTION
OPERATION
OPERATION
6.3 Cutting Component Inspection
OPERATION
OPERATION
•Any cracks are visible, or
OPERATION
Tractor PRE-OPERATIONInspection
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
OPERATION
OPERATION
Boom PRE-OPERATIONInspection
OPERATION
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
OPERATION
OPERATION
Cable Controlled Mowers
6.4 Switchbox
OPERATION
OPERATION
LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM
OPERATION
OPERATION
LEVER #3 DECK ROLL
LEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD
OPERATION
OPERATION
Boom
7.Joystick Controlled Mowers
OPERATION
OPERATION
7.1 Switch Box and Joystick Control
OPERATION
OPERATION
OPERATION
OPERATION
Joystick Control
JOYSTICK FWD/BACK MOVES MAIN BOOM
OPERATION
OPERATION
JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM
8.DRIVING THE TRACTOR AND IMPLEMENT
OPERATION
OPERATION
OPERATION
OPERATION
Boom
OPERATION
OPERATION
8.1 Starting the Tractor
OPERATION
8.2 Brake and Differential Lock Setting
OPERATION
OPS-U-0013
8.3 Driving the Tractor and Boom
OPERATION
OPERATION
OPS-B-0006
9.OPERATING THE BOOM UNIT AND ATTACHED HEAD
OPERATION
OPERATION
OPERATION
OPERATION
9.1 Foreign Debris Hazards/Overhead Obstructions
9.2 Operating Speed and Ground Speed
OPERATION
OPERATION
9.3 Operating the Attached Mower Heads
9.4 Mower Operation
OPERATION
OPERATION
9.5 50” & 60” Boom Rotary
OPERATION
OPERATION
jobs
OPERATION
OPERATION
9.6 50” Boom Flail
OPERATION
OPERATION
9.7 63” Boom Flail
OPERATION
OPERATION
Boom
OPERATION
10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE
11.TRANSPORTING THE TRACTOR AND IMPLEMENT
OPERATION
OPERATION
OPERATION
11.2 Transporting on Public Roadways
OPERATION
OPERATION
Boom
OPERATION
OPERATION
11.3 Hauling the Tractor and Implement
OPERATION
OPERATION
Boom
OPERATION
OPERATION
MAINTENANCE SECTION
Maintenance Section
Maintenance Precautions
MAINTENANCE
MAINTENANCE
General Instructions
MAINTENANCE
MAINTENANCE
Boom
MAINTENANCE
Regular Maintenance
Daily or Every 8 Hours
MAINTENANCE
MONTHLY OR EVERY 150 HOURS
WEEKLY OR EVERY 40 HOURS
WEEKLY OR EVERY 50 HOURS
YEARLY OR EVERY 500 HOURS
MAINTENANCE
TROUBLESHOOTING
MAINTENANCE
Vibration
MAINTENANCE
TROUBLESHOOTING CONTINUED
MAINTENANCE
Motor runs but
MAINTENANCE
MAINTENANCE
MAINTENANCE
LUBRICATION RECOMMENDATIONS
MAINTENANCE
General Specification
MAINTENANCE
POLYCARBONATE CARE & MAINTENANCE
GRAFFITI REMOVAL
MAINTENANCE
DETAILED MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
GREASING CUTTER SHAFT-FLAILMOWERS
MAINTENANCE
DETAILED MAINTENANCE
TIGHTENING KNIFE BOLTS AND DISK BOLTS
ADJUSTING/CHECKING BELT TENSION
GREASING GROUND ROLLER SHAFT-FLAIL
MAINTENANCE
GREASING SPINDLE
DECK STOP ADJUSTMENT
GREASING POINTS ON BOOM AND PIVOT
MAINTENANCE
MAINTENANCE
TIGHTENING SPINDLE BOLTS
GREASING PUMP DRIVE SHAFT COUPLER
MAINTENANCE
MAINTENANCE
DRIVE SHAFT YOKE, U-JOINTSTUB SHAFT
GREASING THE BOOM SWIVEL
MAINTENANCE
MAINTENANCE
GREASING BOOM CYLINDERS PIVOT POINTS
BALL VALVES
MAINTENANCE
Blades
MAINTENANCE
MAINTENANCE
MAINTENANCE
ROTARY KNIFE REPLACEMENT
REPLACEMENT OF ROTARY DISK/BLADE BAR
MAINTENANCE
MAINTENANCE
MAINTENANCE
Flail Blades Inspection
MAINTENANCE
MAINTENANCE
Blade Pins and D-RingInspection
Flail Axe Blades Inspection
MAINTENANCE
MAINTENANCE
Never attempt to sharpen blades
MAINTENANCE
MAINTENANCE
Flail Axe Blade Bolt Inspection
MAINTENANCE
50” FLAIL KNIFE BLADE REPLACEMENT
63” BOOM FLAIL KNIFE REPLACEMENT
MAINTENANCE
MAINTENANCE
THE SPINDLE ASSEMBLY
MAINTENANCE
Maintenance Section
MAINTENANCE
BEARING INSTALLATION
BEARING ADJUSTMENT
MAINTENANCE
MAINTENANCE
MAINTENANCE
Boom
MAINTENANCE
CUTTERSHAFT BEARING REPLACEMENT
See illustration on next page
MAINTENANCE
MAINTENANCE
MAINTENANCE
DAILY MAINTENANCE SCHEDULE
MAINTENANCE
MAINTENANCE
PARTS SECTION
JD 5101E LYNX BOOM
NOTES
PART NAME INDEX
2011 Alamo Group Inc
NOTES
JD5101E LYNX
Parts Section
2011 Alamo Group Inc
PARTS ORDERING GUIDE
JD5101E LYNX
Parts Section
PART NO
TRACTOR MOUNT KIT
ITEM
DESCRIPTION
ITEM
TRACTOR MOUNT KIT
Continued
PART NO. QTY
2011 Alamo Group Inc
TRACTOR MOUNT KIT - HYDRAULICS
JD5101E LYNX
Parts Section
ITEM
TRACTOR MOUNT KIT - HYDRAULICS
Continued
PART NO. QTY
PART NO
TRACTOR MOUNT KIT, WHEEL WELL TANK
ITEM
DESCRIPTION
ITEM
TRACTOR MOUNT KIT, WHEEL WELL TANK
Continued
PART NO. QTY
2011 Alamo Group Inc
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS
JD5101E LYNX
Parts Section
ITEM
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS
Continued
PART NO. QTY
PART NO
TRACTOR MOUNT KIT, LOADER
ITEM
DESCRIPTION
ITEM
TRACTOR MOUNT KIT, LOADER
Continued
PART NO. QTY
2011 Alamo Group Inc
TRACTOR MOUNT KIT, LOADER - HYDRAULICS
JD5101E LYNX
Parts Section
ITEM
TRACTOR MOUNT KIT, LOADER - HYDRAULICS
Continued
PART NO. QTY
2011 Alamo Group Inc
BOOM MOUNT KIT
JD5101E LYNX
Parts Section
ITEM
BOOM MOUNT KIT
Continued
PART NO. QTY
PART NO. QTY
BOOMREST, 3-POINTSTOW
ITEM
DESCRIPTION
2011 Alamo Group Inc
NOTES
JD5101E LYNX
Parts Section
2011 Alamo Group Inc
BOOMREST, SINGLE COLUMN
JD5101E LYNX
Parts Section
ITEM
BOOMREST, SINGLE COLUMN
Continued
PART NO. QTY
PART NO
4 SPOOL CABLE CONTROL MOUNT - SCV ONLY
ITEM
DESCRIPTION
PART NO
4 SPOOL CABLE CONTROL MOUNT - MID-MOUNTVALVE
ITEM
DESCRIPTION
PART NO
CABLE MANUAL LIFT VALVE - 4 SPOOL
ITEM
DESCRIPTION
ITEM
CABLE MANUAL LIFT VALVE - 4 SPOOL
Continued
PART NO. QTY
2011 Alamo Group Inc
CABLE MANUAL LIFT VALVE BREAKDOWN -
JD5101E LYNX
Parts Section
ITEM
CABLE MANUAL LIFT VALVE BREAKDOWN -
Continued
PART NO. QTY
2011 Alamo Group Inc
CABLE MANUAL LIFT VALVE BREAKDOWN -
JD5101E LYNX
Parts Section
ITEM
CABLE MANUAL LIFT VALVE BREAKDOWN -
Continued
PART NO. QTY
PART NO
POLYCARBONATE SAFETY WINDOW
ITEM
DESCRIPTION
PART NO
WHEEL SPACER
ITEM
DESCRIPTION
PART NO
WHEEL WEIGHT
ITEM
DESCRIPTION
COMMON LYNX BOOM
PARTS SECTION
NOTES
PART NAME INDEX
PARTS ORDERING GUIDE
PART NAME INDEX
FIRE SUPRESSION SYSTEM
2011 Alamo Group Inc
PARTS ORDERING GUIDE
COMMON LYNX
Parts Section
2011 Alamo Group Inc
NOTES
COMMON LYNX
Parts Section
PART NO
BOOM HOSE ROUTING
ITEM
DESCRIPTION
2011 Alamo Group Inc
BOOM ASSEMBLY
COMMON LYNX
Parts Section
ITEM
BOOM ASSEMBLY
Continued
PART NO. QTY
PART NO
50IN ROTARY MOWER ASSEMBLY
ITEM
DESCRIPTION
ITEM
50IN ROTARY MOWER ASSEMBLY
Continued
PART NO. QTY
PART NO
60IN ROTARY MOWER ASSEMBLY
ITEM
DESCRIPTION
ITEM
60IN ROTARY MOWER ASSEMBLY
Continued
PART NO. QTY
PART NO
50IN ROTARY KNIVES AND DISH
ITEM
DESCRIPTION
PART NO
60IN ROTARY BLADE BAR AND KNIVES
ITEM
DESCRIPTION
2011 Alamo Group Inc
ROTARY MOWER SPINDLE ASSEMBLY
COMMON LYNX
Parts Section
ITEM
ROTARY MOWER SPINDLE ASSEMBLY
Continued
PART NO. QTY
2011 Alamo Group Inc
BOOM ROTARY PIVOT ASSEMBLY
COMMON LYNX
Parts Section
ITEM
BOOM ROTARY PIVOT ASSEMBLY
Continued
PART NO. QTY
2011 Alamo Group Inc
50IN FLAIL DRIVE ASSEMBLY
COMMON LYNX
Parts Section
ITEM
50IN FLAIL DRIVE ASSEMBLY
Continued
PART NO. QTY
2011 Alamo Group Inc
50IN FLAIL MOWER ASSEMBLY
COMMON LYNX
Parts Section
ITEM
50IN FLAIL MOWER ASSEMBLY
Continued
PART NO. QTY
2011 Alamo Group Inc
63IN FLAIL DRIVE ASSEMBLY
COMMON LYNX
Parts Section
ITEM
63IN FLAIL DRIVE ASSEMBLY
Continued
PART NO. QTY
2011 Alamo Group Inc
63IN FLAIL MOWER ASSEMBLY
COMMON LYNX
Parts Section
ITEM
63IN FLAIL MOWER ASSEMBLY
Continued
PART NO. QTY
2011 Alamo Group Inc
BOOM FLAIL PIVOT ASSEMBLY
COMMON LYNX
Parts Section
ITEM
BOOM FLAIL PIVOT ASSEMBLY
Continued
PART NO. QTY
PART NO
3IN X 10IN WELDED CYLINDER BREAKDOWN
ITEM
DESCRIPTION
PART NO
3IN X 18IN WELDED CYLINDER BREAKDOWN
ITEM
DESCRIPTION
PART NO
3-1/2INX 20IN WELDED CYLINDER BREAKDOWN
ITEM
DESCRIPTION
PART NO
4IN X 9IN WELDED CYLINDER BREAKDOWN
ITEM
DESCRIPTION
PART NO
4IN X 20IN WELDED CYLINDER BREAKDOWN
ITEM
DESCRIPTION
PART NO
RESERVOIR TANK FILTER ASSEMBLY
ITEM
DESCRIPTION
2011 Alamo Group Inc
FRONT HYDRAULIC PUMP
COMMON LYNX
Parts Section
ITEM
FRONT HYDRAULIC PUMP
Continued
PART NO. QTY
2011 Alamo Group Inc
50IN AND 60IN ROTARY MOTOR BREAKDOWN
COMMON LYNX
Parts Section
ITEM
50IN AND 60IN ROTARY MOTOR BREAKDOWN
Continued
PART NO. QTY
2011 Alamo Group Inc
50IN AND 63IN FLAIL MOTOR BREAKDOWN
COMMON LYNX
Parts Section
ITEM
50IN AND 63IN FLAIL MOTOR BREAKDOWN
Continued
PART NO. QTY
2011 Alamo Group Inc
COOLER OPTION
COMMON LYNX
Parts Section
ITEM
COOLER OPTION
Continued
PART NO. QTY
PART NO. QTY
PUMP AND GRILL GUARD OPTIONS
ITEM
DESCRIPTION
PART NO
MANUAL LIFT VALVE SWITCH BOX
ITEM
DESCRIPTION
2011 Alamo Group Inc
MANUAL LIFT VALVE SCHEMATIC
COMMON LYNX
Parts Section
PART NO
SOLENOID SWITCH BOX AND WIRING
ITEM
DESCRIPTION
PART NO
ON-OFFVALVE ASSEMBLY
ITEM
DESCRIPTION
2011 Alamo Group Inc
ON-OFFVALVE HYDRAULIC SCHEMATIC
COMMON LYNX
Parts Section
2011 Alamo Group Inc
NOTES
COMMON LYNX
Parts Section
2011 Alamo Group Inc
CLEAN CUTTER HEAD
COMMON LYNX
Parts Section
2011 Alamo Group Inc
CLEAN CUTTER ASSEMBLY
COMMON LYNX
Parts Section
2011 Alamo Group Inc
CLEAN CUTTER OPERATION
COMMON LYNX
Parts Section
2011 Alamo Group Inc
CLEAN CUTTER OPERATION - CONTINUED
COMMON LYNX
Parts Section
2011 Alamo Group Inc
CLEAN CUTTER MAINTENANCE
COMMON LYNX
Parts Section
PART NO
CLEAN CUTTER BLADE AND TEETH PARTS
ITEM
DESCRIPTION
2011 Alamo Group Inc
CARBIDE TIP REPLACEMENT
COMMON LYNX
Parts Section
2011 Alamo Group Inc
NOTES
COMMON LYNX
Parts Section
2011 Alamo Group Inc
FIRE SUPRESSION SYSTEM
COMMON LYNX
Parts Section
2011 Alamo Group Inc
FIRE SUPRESSION SYSTEM PARTS
COMMON LYNX
Parts Section
ITEM
FIRE SUPRESSION SYSTEM PARTS
Continued
PART NO. QTY
2011 Alamo Group Inc
FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC
COMMON LYNX
Parts Section
2011 Alamo Group Inc
WETCUT
COMMON LYNX
Parts Section
PART NO
WETCUT 50 GALLON TANK MOUNT
ITEM
DESCRIPTION
PART NO
WETCUT 100 OR 150 GALLON TANK MOUNT
ITEM
DESCRIPTION
2011 Alamo Group Inc
WETCUT TANK PLUMBING
COMMON LYNX
Parts Section
ITEM
WETCUT TANK PLUMBING
Continued
PART NO. QTY
2011 Alamo Group Inc
WETCUT SPRAYER HEAD ASSEMBLY
COMMON LYNX
Parts Section
ITEM
WETCUT SPRAYER HEAD ASSEMBLY
Continued
PART NO. QTY
2011 Alamo Group Inc
WETCUT CABLES
COMMON LYNX
Parts Section
WARRANTY SECTION
Warranty Section
Page
WARRANTY INFORMATION
THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THOSE EXPRESSED HEREIN
SAFETY IS YOU
ONE LAST WORD
This manual cannot possibly cover all of the
TO THE OWNER / OPERATOR / DEALER
OWNER REQUIREMENTS
OPERATOR REQUIREMENTS
Printed in USA Tiger Corporation