PARTS LISTING WITH ASSEMBLY INSTRUCTIONS
Last Updated - 5/17/11
LYNX ASSEMBLIES 2011
Tiger Corporation
TO THE OWNER / OPERATOR / DEALER
FORWARD
Tiger Corporation
Page
TABLE OF CONTENTS
CAUTION – YOUR SAFETY IS AT RISK
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When you see this symbol, read and
Page
SAFETY
SAFETY SECTION
SAFETY
General Safety Instructions and Practices
DANGER
SAFETY
LEA EL INSTRUCTIVO
SAFETY
Bengal Boom Safety Section
sure you abide by the following rules
SAFETY
Bengal Boom Safety Section
SAFETY
DANGER DANGER
SAFETY
DANGER
DANGER
DANGER
SAFETY
BLADES. SGM-10 Bengal Boom Safety Section
DANGER
DANGER
SAFETY
DANGER DANGER
DANGER
“Wait a minute...Save a life!”
SAFETY
DANGER
DANGER
limits. SBM-8
SAFETY
SEE YOUR
DEALER
00725746 INSIDE OF CAB 00769737 MOWER DECK
SAFETY
PART NO LOCATION 002369 HYDRAULIC TANK
SAFETY
PART NO LOCATION 00758194 MOWER DECK 02962764
MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765
MAIN FRAME 02965262 HYDRAULIC TANK
SAFETY
PART NO LOCATION 02967668 MOWER DECK
02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB
22645 INSIDE OF CAB 22839 MOWER DECK
SAFETY
PART NO LOCATION 22840 INSIDE OF CAB
24028 MOWER DECK 25387 INSIDE OF CAB
10” x 5.5”
SAFETY
PART NO LOCATION 27001 INSIDE OF CAB
31935 INSIDE OF CAB 32707 HYDRAULIC TANK
42350 MOWER DECK
SAFETY
PART NO LOCATION 32708 HYDRAULIC TANK
32709 INSIDE OF CAB 33224 MOWER DECK
33438 MAIN BOOM
33743 INSIDE OF CAB
SAFETY
PART NO LOCATION 33302 INSIDE OF CAB
SAFETY
PART NO LOCATION RED REFLECTIVE TAPE MOWER DECK
AMBER REFLECTIVE TAPE MOWER DECK
6T3217 MOWER DECK 6T3219 INSIDE OF CAB
SAFETY
PART NO LOCATION 6T3221 INSIDE OF CAB
6T3222 INSIDE OF CAB 6T3224 MOWER DECK
6T3225 INSIDE OF CAB
SAFETY
PART NO LOCATION 6T3230 INSIDE OF CAB
6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK
6T3234 INSIDE OF CAB 6T3236 MOWER DECK
SAFETY
PART NO LOCATION 6T3237 INSIDE OF CAB
6T3241 INSIDE OF CAB 34206 INSIDE OF CAB
6T3243 INSIDE OF CAB 6T3249A MOWER DECK
SAFETY
TB1011 MOWER DECK 34852 HYDRAULIC TANK
SAFETY
ITEM
PART NO
DESCRIPTION
SAFETY FEDERAL LAWS AND REGULATIONS
Employer-EmployeeOperator Regulations
This Act Seeks
DUTIES
SAFETY
Bengal Boom Safety Section
ASSEMBLY SECTION
JD5101E - LYNX
ASSEMBLY
TRACTOR PREPARATION
CRANKSHAFT ADAPTER
DRIVESHAFT & FRONT PUMP MOUNTING
ADJUSTING REAR WHEELS
4WD FRONT TIRE ADJUSTMENT
ASSEMBLY
ASM-B-0001
ASSEMBLY POLYCARBONATE SAFETY WINDOW
MAIN FRAME INSTALLATION
ASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS
ASSEMBLY CABLE CONTROL LEVER STAND
MID MOUNT VALVE UNITS
ASM-JD-0064
ASSEMBLY SWITCH BOX WIRING
VALVE MOUNTING
ASSEMBLY VALVE PLUMBING SVC ONLY UNITS
ASSEMBLY VALVE PLUMBING WITH MID-MOUNTVALVE
SVCMID-MOUNT
ASSEMBLY MANUAL LIFT VALVE PORTS
MANUAL SWITCH BOX MOUNTING
ASM-C-0057
ASM-C-0053
ASSEMBLY HOSE AND WIRE ROUTING
ASSEMBLY HYDRAULIC TANK INSTALLATION
FILLING HYDRAULIC RESERVOIR
WHEEL SPACER WITH WHEEL WELL TANK
ASM-C-0004hydroresrv
ASSEMBLY INSTALLING O-RINGFITTINGS
GENERAL HOSE INSTALLATION
HOSE COVERING
ASM-C-0056
ASSEMBLY REAR STOW LYNX HOSE ROUTING
ASSEMBLY
Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp
TEMPERATURE GAUGE MOUNTING OPTIONAL
ASSEMBLY
ASSEMBLY WHEEL WEIGHT MOUNTING
SINGLE COLUMN BOOM REST MOUNTING
ASSEMBLY 3-POINTBOOM REST MOUNTING
AXLE BRACE MOUNTING
C-0054
ASM-JD-0072
ASSEMBLY MAIN BOOM INSTALLATION
DECK ATTACHMENT
ASM-C-0013
ASM-C-0060
ASSEMBLY FINAL PREPARATION FOR OPERATION
MOWER TESTING
OPERATION SECTION
Operation Section
OPERATION
OPERATION
1.OPERATOR REQUIREMENTS
OPERATION
PERSONAL PROTECTIVE EQUIPMENT PPE
2.TRACTOR REQUIREMENTS
OPERATION
OPERATION
Tractor Requirements and Capabilities
OPERATION
OPERATION
2.3 Tractor Lighting and SMV Emblem
OPS-B-0017
3.GETTING ON AND OFF THE TRACTOR
OPERATION
OPERATION
2.4 Tractor Ballast
OPERATION
OPERATION
3.1 Boarding the Tractor
3.2 Dismounting the Tractor
OPERATION
4.STARTING THE TRACTOR
OPERATION
5.CONNECTING ATTACHING HEADS TO THE BOOM
6.PRE-OPERATIONINSPECTION AND SERVICE
OPERATION
OPERATION
Boom
OPERATION
OPERATION
6.1 Tractor Pre-OperationInspection/Service
6.2 Boom Unit Pre-OperationInspection and Service
OPERATION
OPERATION
BOOM ARM ASSEMBLY
OPERATION
OPERATION
OPS-B-0023_D
HYDRAULIC PUMP/OIL RESERVOIR
OPERATION
OPERATION
OPERATION
FRAME ASSEMBLY
OPERATION
FLAIL HEAD INSPECTION
OPERATION
OPERATION
6.3 Cutting Component Inspection
OPERATION
OPERATION
•Any cracks are visible, or
OPERATION
OPERATION
Tractor PRE-OPERATIONInspection
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
OPERATION
OPERATION
Boom PRE-OPERATIONInspection
OPERATION
OPERATION
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
Cable Controlled Mowers
OPERATION
OPERATION
OPERATION
6.4 Switchbox
OPERATION
OPERATION
OPERATION
LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM
LEVER #3 DECK ROLL
OPERATION
OPERATION
LEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD
Boom
OPERATION
7.Joystick Controlled Mowers
OPERATION
OPERATION
7.1 Switch Box and Joystick Control
OPERATION
Joystick Control
OPERATION
OPERATION
OPERATION
OPERATION
JOYSTICK FWD/BACK MOVES MAIN BOOM
JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM
OPERATION
8.DRIVING THE TRACTOR AND IMPLEMENT
OPERATION
Boom
OPERATION
OPERATION
8.1 Starting the Tractor
OPERATION
OPERATION
8.2 Brake and Differential Lock Setting
OPERATION
OPERATION
OPS-U-0013
OPERATION
OPERATION
8.3 Driving the Tractor and Boom
OPS-B-0006
OPERATION
9.OPERATING THE BOOM UNIT AND ATTACHED HEAD
OPERATION
9.1 Foreign Debris Hazards/Overhead Obstructions
OPERATION
OPERATION
OPERATION
OPERATION
9.2 Operating Speed and Ground Speed
9.3 Operating the Attached Mower Heads
OPERATION
OPERATION
9.4 Mower Operation
9.5 50” & 60” Boom Rotary
jobs
OPERATION
OPERATION
9.6 50” Boom Flail
OPERATION
OPERATION
9.7 63” Boom Flail
OPERATION
OPERATION
Boom
OPERATION
OPERATION
10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE
11.TRANSPORTING THE TRACTOR AND IMPLEMENT
OPERATION
OPERATION
11.2 Transporting on Public Roadways
OPERATION
OPERATION
Boom
OPERATION
OPERATION
11.3 Hauling the Tractor and Implement
OPERATION
OPERATION
Boom
OPERATION
OPERATION
OPERATION
OPERATION
MAINTENANCE SECTION
Maintenance Section
MAINTENANCE
MAINTENANCE
Maintenance Precautions
General Instructions
Boom
MAINTENANCE
MAINTENANCE
Regular Maintenance
Daily or Every 8 Hours
MAINTENANCE
MAINTENANCE
WEEKLY OR EVERY 40 HOURS
WEEKLY OR EVERY 50 HOURS
MONTHLY OR EVERY 150 HOURS
YEARLY OR EVERY 500 HOURS
TROUBLESHOOTING
MAINTENANCE
MAINTENANCE
Vibration
TROUBLESHOOTING CONTINUED
MAINTENANCE
MAINTENANCE
Motor runs but
MAINTENANCE
MAINTENANCE
LUBRICATION RECOMMENDATIONS
MAINTENANCE
MAINTENANCE
General Specification
POLYCARBONATE CARE & MAINTENANCE
GRAFFITI REMOVAL
MAINTENANCE
MAINTENANCE
MAINTENANCE
DETAILED MAINTENANCE
MAINTENANCE
GREASING CUTTER SHAFT-FLAILMOWERS
MAINTENANCE
MAINTENANCE
DETAILED MAINTENANCE
ADJUSTING/CHECKING BELT TENSION
GREASING GROUND ROLLER SHAFT-FLAIL
TIGHTENING KNIFE BOLTS AND DISK BOLTS
MAINTENANCE
DECK STOP ADJUSTMENT
GREASING POINTS ON BOOM AND PIVOT
GREASING SPINDLE
MAINTENANCE
TIGHTENING SPINDLE BOLTS
GREASING PUMP DRIVE SHAFT COUPLER
MAINTENANCE
MAINTENANCE
DRIVE SHAFT YOKE, U-JOINTSTUB SHAFT
GREASING THE BOOM SWIVEL
MAINTENANCE
MAINTENANCE
GREASING BOOM CYLINDERS PIVOT POINTS
BALL VALVES
MAINTENANCE
MAINTENANCE
MAINTENANCE
Blades
MAINTENANCE
ROTARY KNIFE REPLACEMENT
REPLACEMENT OF ROTARY DISK/BLADE BAR
MAINTENANCE
MAINTENANCE
Flail Blades Inspection
MAINTENANCE
MAINTENANCE
Blade Pins and D-RingInspection
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
Flail Axe Blades Inspection
Never attempt to sharpen blades
Flail Axe Blade Bolt Inspection
MAINTENANCE
MAINTENANCE
50” FLAIL KNIFE BLADE REPLACEMENT
63” BOOM FLAIL KNIFE REPLACEMENT
MAINTENANCE
MAINTENANCE
THE SPINDLE ASSEMBLY
MAINTENANCE
MAINTENANCE
Maintenance Section
BEARING INSTALLATION
BEARING ADJUSTMENT
MAINTENANCE
MAINTENANCE
Boom
MAINTENANCE
MAINTENANCE
CUTTERSHAFT BEARING REPLACEMENT
See illustration on next page
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
DAILY MAINTENANCE SCHEDULE
MAINTENANCE
PARTS SECTION
JD 5101E LYNX BOOM
NOTES
PART NAME INDEX
NOTES
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
PARTS ORDERING GUIDE
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
TRACTOR MOUNT KIT
ITEM
PART NO
DESCRIPTION
TRACTOR MOUNT KIT
Continued
ITEM
PART NO. QTY
TRACTOR MOUNT KIT - HYDRAULICS
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
TRACTOR MOUNT KIT - HYDRAULICS
Continued
ITEM
PART NO. QTY
TRACTOR MOUNT KIT, WHEEL WELL TANK
ITEM
PART NO
DESCRIPTION
TRACTOR MOUNT KIT, WHEEL WELL TANK
Continued
ITEM
PART NO. QTY
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS
Continued
ITEM
PART NO. QTY
TRACTOR MOUNT KIT, LOADER
ITEM
PART NO
DESCRIPTION
TRACTOR MOUNT KIT, LOADER
Continued
ITEM
PART NO. QTY
TRACTOR MOUNT KIT, LOADER - HYDRAULICS
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
TRACTOR MOUNT KIT, LOADER - HYDRAULICS
Continued
ITEM
PART NO. QTY
BOOM MOUNT KIT
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
BOOM MOUNT KIT
Continued
ITEM
PART NO. QTY
BOOMREST, 3-POINTSTOW
ITEM
PART NO. QTY
DESCRIPTION
NOTES
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
BOOMREST, SINGLE COLUMN
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
BOOMREST, SINGLE COLUMN
Continued
ITEM
PART NO. QTY
4 SPOOL CABLE CONTROL MOUNT - SCV ONLY
ITEM
PART NO
DESCRIPTION
4 SPOOL CABLE CONTROL MOUNT - MID-MOUNTVALVE
ITEM
PART NO
DESCRIPTION
CABLE MANUAL LIFT VALVE - 4 SPOOL
ITEM
PART NO
DESCRIPTION
CABLE MANUAL LIFT VALVE - 4 SPOOL
Continued
ITEM
PART NO. QTY
CABLE MANUAL LIFT VALVE BREAKDOWN -
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
CABLE MANUAL LIFT VALVE BREAKDOWN -
Continued
ITEM
PART NO. QTY
CABLE MANUAL LIFT VALVE BREAKDOWN -
JD5101E LYNX
2011 Alamo Group Inc
Parts Section
CABLE MANUAL LIFT VALVE BREAKDOWN -
Continued
ITEM
PART NO. QTY
POLYCARBONATE SAFETY WINDOW
ITEM
PART NO
DESCRIPTION
WHEEL SPACER
ITEM
PART NO
DESCRIPTION
WHEEL WEIGHT
ITEM
PART NO
DESCRIPTION
COMMON LYNX BOOM
PARTS SECTION
NOTES
PART NAME INDEX
PARTS ORDERING GUIDE
PART NAME INDEX
FIRE SUPRESSION SYSTEM
PARTS ORDERING GUIDE
COMMON LYNX
2011 Alamo Group Inc
Parts Section
NOTES
COMMON LYNX
2011 Alamo Group Inc
Parts Section
BOOM HOSE ROUTING
ITEM
PART NO
DESCRIPTION
BOOM ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
BOOM ASSEMBLY
Continued
ITEM
PART NO. QTY
50IN ROTARY MOWER ASSEMBLY
ITEM
PART NO
DESCRIPTION
50IN ROTARY MOWER ASSEMBLY
Continued
ITEM
PART NO. QTY
60IN ROTARY MOWER ASSEMBLY
ITEM
PART NO
DESCRIPTION
60IN ROTARY MOWER ASSEMBLY
Continued
ITEM
PART NO. QTY
50IN ROTARY KNIVES AND DISH
ITEM
PART NO
DESCRIPTION
60IN ROTARY BLADE BAR AND KNIVES
ITEM
PART NO
DESCRIPTION
ROTARY MOWER SPINDLE ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
ROTARY MOWER SPINDLE ASSEMBLY
Continued
ITEM
PART NO. QTY
BOOM ROTARY PIVOT ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
BOOM ROTARY PIVOT ASSEMBLY
Continued
ITEM
PART NO. QTY
50IN FLAIL DRIVE ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
50IN FLAIL DRIVE ASSEMBLY
Continued
ITEM
PART NO. QTY
50IN FLAIL MOWER ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
50IN FLAIL MOWER ASSEMBLY
Continued
ITEM
PART NO. QTY
63IN FLAIL DRIVE ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
63IN FLAIL DRIVE ASSEMBLY
Continued
ITEM
PART NO. QTY
63IN FLAIL MOWER ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
63IN FLAIL MOWER ASSEMBLY
Continued
ITEM
PART NO. QTY
BOOM FLAIL PIVOT ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
BOOM FLAIL PIVOT ASSEMBLY
Continued
ITEM
PART NO. QTY
3IN X 10IN WELDED CYLINDER BREAKDOWN
ITEM
PART NO
DESCRIPTION
3IN X 18IN WELDED CYLINDER BREAKDOWN
ITEM
PART NO
DESCRIPTION
3-1/2INX 20IN WELDED CYLINDER BREAKDOWN
ITEM
PART NO
DESCRIPTION
4IN X 9IN WELDED CYLINDER BREAKDOWN
ITEM
PART NO
DESCRIPTION
4IN X 20IN WELDED CYLINDER BREAKDOWN
ITEM
PART NO
DESCRIPTION
RESERVOIR TANK FILTER ASSEMBLY
ITEM
PART NO
DESCRIPTION
FRONT HYDRAULIC PUMP
COMMON LYNX
2011 Alamo Group Inc
Parts Section
FRONT HYDRAULIC PUMP
Continued
ITEM
PART NO. QTY
50IN AND 60IN ROTARY MOTOR BREAKDOWN
COMMON LYNX
2011 Alamo Group Inc
Parts Section
50IN AND 60IN ROTARY MOTOR BREAKDOWN
Continued
ITEM
PART NO. QTY
50IN AND 63IN FLAIL MOTOR BREAKDOWN
COMMON LYNX
2011 Alamo Group Inc
Parts Section
50IN AND 63IN FLAIL MOTOR BREAKDOWN
Continued
ITEM
PART NO. QTY
COOLER OPTION
COMMON LYNX
2011 Alamo Group Inc
Parts Section
COOLER OPTION
Continued
ITEM
PART NO. QTY
PUMP AND GRILL GUARD OPTIONS
ITEM
PART NO. QTY
DESCRIPTION
MANUAL LIFT VALVE SWITCH BOX
ITEM
PART NO
DESCRIPTION
MANUAL LIFT VALVE SCHEMATIC
COMMON LYNX
2011 Alamo Group Inc
Parts Section
SOLENOID SWITCH BOX AND WIRING
ITEM
PART NO
DESCRIPTION
ON-OFFVALVE ASSEMBLY
ITEM
PART NO
DESCRIPTION
ON-OFFVALVE HYDRAULIC SCHEMATIC
COMMON LYNX
2011 Alamo Group Inc
Parts Section
NOTES
COMMON LYNX
2011 Alamo Group Inc
Parts Section
CLEAN CUTTER HEAD
COMMON LYNX
2011 Alamo Group Inc
Parts Section
CLEAN CUTTER ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
CLEAN CUTTER OPERATION
COMMON LYNX
2011 Alamo Group Inc
Parts Section
CLEAN CUTTER OPERATION - CONTINUED
COMMON LYNX
2011 Alamo Group Inc
Parts Section
CLEAN CUTTER MAINTENANCE
COMMON LYNX
2011 Alamo Group Inc
Parts Section
CLEAN CUTTER BLADE AND TEETH PARTS
ITEM
PART NO
DESCRIPTION
CARBIDE TIP REPLACEMENT
COMMON LYNX
2011 Alamo Group Inc
Parts Section
NOTES
COMMON LYNX
2011 Alamo Group Inc
Parts Section
FIRE SUPRESSION SYSTEM
COMMON LYNX
2011 Alamo Group Inc
Parts Section
FIRE SUPRESSION SYSTEM PARTS
COMMON LYNX
2011 Alamo Group Inc
Parts Section
FIRE SUPRESSION SYSTEM PARTS
Continued
ITEM
PART NO. QTY
FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC
COMMON LYNX
2011 Alamo Group Inc
Parts Section
WETCUT
COMMON LYNX
2011 Alamo Group Inc
Parts Section
WETCUT 50 GALLON TANK MOUNT
ITEM
PART NO
DESCRIPTION
WETCUT 100 OR 150 GALLON TANK MOUNT
ITEM
PART NO
DESCRIPTION
WETCUT TANK PLUMBING
COMMON LYNX
2011 Alamo Group Inc
Parts Section
WETCUT TANK PLUMBING
Continued
ITEM
PART NO. QTY
WETCUT SPRAYER HEAD ASSEMBLY
COMMON LYNX
2011 Alamo Group Inc
Parts Section
WETCUT SPRAYER HEAD ASSEMBLY
Continued
ITEM
PART NO. QTY
WETCUT CABLES
COMMON LYNX
2011 Alamo Group Inc
Parts Section
WARRANTY SECTION
Warranty Section
Page
BEYOND THOSE EXPRESSED HEREIN
WARRANTY INFORMATION
THERE ARE NO WARRANTIES WHICH EXTEND
This manual cannot possibly cover all of the
SAFETY IS YOU
ONE LAST WORD
OPERATOR REQUIREMENTS
TO THE OWNER / OPERATOR / DEALER
OWNER REQUIREMENTS
Printed in USA Tiger Corporation