Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd 5101E 50IN AND 63IN FLAIL MOTOR BREAKDOWN, Continued, Item, Part No. Qty

Models: 5101E 5093E 5083E

1 238

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50IN AND 63IN FLAIL MOTOR BREAKDOWN

Continued...
ITEM	PART NO. QTY.		DESCRIPTION
------	06504013	-	MOTOR ASSEMBLY 350 - TBF50, TBF63
1	06504039	1	SHAFT END COVER
2	06504040	1	PORT END COVER
3	06504041	1	GEAR HOUSING
4	06504042	1	MATCHED GEAR SET
5	TF4402	1	BALL BEARING
6	06504043	4	CAP SCREW
7	06504044	2	SET SCREW
8	06504028	1	KEY
9	06504045	4	DOWEL PIN
10	------	1	NAMEPLATE
11	763759	2	THRUSTPLATE
12	02961940	1	HEX PLUG
13	TF4401	1	SNAP RING
14	06504049	1	LIP SEAL
15	TF4410	2	GASKET SEAL
16	06504046	4	SIDE SEAL
17	06504047	4	END SEAL
18	TF4407	2	BACK-UP SEAL
19	06504048	1	SEAL RETAINER
20	6T5809	2	CHECK ASSEMBLY
21	02961917	4	WASHER
------	06504023	-	SEAL KIT (INCLUDES 14, 15, 16, 17, AND 18)

COMMON LYNX

Parts Section 6-41

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Image 203

Tiger Products Co., Ltd 5101E 50IN AND 63IN FLAIL MOTOR BREAKDOWN, Continued, Item, Part No. Qty, Description, Common Lynx

Contents

Tiger Corporation PARTS LISTING WITH ASSEMBLY INSTRUCTIONSLast Updated - 5/17/11 LYNX ASSEMBLIES 2011TO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage When you see this symbol, read and TABLE OF CONTENTSCAUTION – YOUR SAFETY IS AT RISK This symbol meansPage SAFETY SECTION SAFETYGeneral Safety Instructions and Practices SAFETYDANGER SAFETYLEA EL INSTRUCTIVO Bengal Boom Safety Section SAFETYsure you abide by the following rules SAFETYBengal Boom Safety Section DANGER DANGER SAFETYDANGER SAFETYDANGER DANGERDANGER SAFETYBLADES. SGM-10 Bengal Boom Safety Section DANGER“Wait a minute...Save a life!” SAFETYDANGER DANGER DANGERlimits. SBM-8 SAFETYDANGER DANGERSAFETY SEE YOURDEALER 00725746 INSIDE OF CAB 00769737 MOWER DECK SAFETYPART NO LOCATION 002369 HYDRAULIC TANK MAIN FRAME 02965262 HYDRAULIC TANK SAFETYPART NO LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 0296276522645 INSIDE OF CAB 22839 MOWER DECK SAFETYPART NO LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB10” x 5.5” SAFETYPART NO LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB42350 MOWER DECK SAFETYPART NO LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK33438 MAIN BOOM SAFETYPART NO LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECK33743 INSIDE OF CAB SAFETYPART NO LOCATION 33302 INSIDE OF CAB 6T3217 MOWER DECK 6T3219 INSIDE OF CAB SAFETYPART NO LOCATION RED REFLECTIVE TAPE MOWER DECK AMBER REFLECTIVE TAPE MOWER DECK6T3225 INSIDE OF CAB SAFETYPART NO LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK6T3234 INSIDE OF CAB 6T3236 MOWER DECK SAFETYPART NO LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK6T3243 INSIDE OF CAB 6T3249A MOWER DECK SAFETYPART NO LOCATION 6T3237 INSIDE OF CAB 6T3241 INSIDE OF CAB 34206 INSIDE OF CABTB1011 MOWER DECK 34852 HYDRAULIC TANK SAFETYDESCRIPTION SAFETYITEM PART NODUTIES SAFETY FEDERAL LAWS AND REGULATIONSEmployer-EmployeeOperator Regulations This Act SeeksBengal Boom Safety Section SAFETYJD5101E - LYNX ASSEMBLY SECTIONDRIVESHAFT & FRONT PUMP MOUNTING ASSEMBLYTRACTOR PREPARATION CRANKSHAFT ADAPTERASM-B-0001 ADJUSTING REAR WHEELS4WD FRONT TIRE ADJUSTMENT ASSEMBLYMAIN FRAME INSTALLATION ASSEMBLY POLYCARBONATE SAFETY WINDOWASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS MID MOUNT VALVE UNITS ASSEMBLY CABLE CONTROL LEVER STANDASM-JD-0064 ASSEMBLY SWITCH BOX WIRINGVALVE MOUNTING ASSEMBLY VALVE PLUMBING SVC ONLY UNITS SVCMID-MOUNT ASSEMBLY VALVE PLUMBING WITH MID-MOUNTVALVEASM-C-0053 ASSEMBLY MANUAL LIFT VALVE PORTSMANUAL SWITCH BOX MOUNTING ASM-C-0057ASSEMBLY HOSE AND WIRE ROUTING ASM-C-0004hydroresrv ASSEMBLY HYDRAULIC TANK INSTALLATIONFILLING HYDRAULIC RESERVOIR WHEEL SPACER WITH WHEEL WELL TANKASM-C-0056 ASSEMBLY INSTALLING O-RINGFITTINGSGENERAL HOSE INSTALLATION HOSE COVERINGASSEMBLY REAR STOW LYNX HOSE ROUTING Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp ASSEMBLYASSEMBLY TEMPERATURE GAUGE MOUNTING OPTIONALSINGLE COLUMN BOOM REST MOUNTING ASSEMBLY WHEEL WEIGHT MOUNTINGASM-JD-0072 ASSEMBLY 3-POINTBOOM REST MOUNTINGAXLE BRACE MOUNTING C-0054ASM-C-0060 ASSEMBLY MAIN BOOM INSTALLATIONDECK ATTACHMENT ASM-C-0013MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONOperation Section OPERATION SECTIONOPERATION PERSONAL PROTECTIVE EQUIPMENT PPE OPERATION1.OPERATOR REQUIREMENTS OPERATIONTractor Requirements and Capabilities 2.TRACTOR REQUIREMENTSOPERATION OPERATIONOPS-B-0017 OPERATIONOPERATION 2.3 Tractor Lighting and SMV Emblem2.4 Tractor Ballast 3.GETTING ON AND OFF THE TRACTOROPERATION OPERATION3.2 Dismounting the Tractor OPERATIONOPERATION 3.1 Boarding the TractorOPERATION 4.STARTING THE TRACTOROPERATION OPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM6.PRE-OPERATIONINSPECTION AND SERVICE OPERATIONBoom OPERATIONOPERATION OPERATION 6.1 Tractor Pre-OperationInspection/Service6.2 Boom Unit Pre-OperationInspection and Service OPERATIONOPS-B-0023_D BOOM ARM ASSEMBLYOPERATION OPERATIONHYDRAULIC PUMP/OIL RESERVOIR OPERATIONOPERATION OPERATION FRAME ASSEMBLYOPERATION FLAIL HEAD INSPECTION OPERATIONOPERATION 6.3 Cutting Component Inspection OPERATIONOPERATION •Any cracks are visible, or OPERATIONOPERATION OPERATION Tractor PRE-OPERATIONInspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONDO NOT OPERATE an UNSAFE TRACTOR or MOWER Boom PRE-OPERATIONInspectionOPERATION OPERATIONCable Controlled Mowers OPERATIONOPERATION OPERATION 6.4 SwitchboxOPERATION LEVER #3 DECK ROLL OPERATIONOPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOMBoom OPERATIONOPERATION LEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELDOPERATION 7.Joystick Controlled MowersOPERATION OPERATION 7.1 Switch Box and Joystick ControlOPERATION Joystick Control OPERATIONOPERATION JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM OPERATIONOPERATION JOYSTICK FWD/BACK MOVES MAIN BOOMOPERATION 8.DRIVING THE TRACTOR AND IMPLEMENTOPERATION Boom OPERATIONOPERATION 8.1 Starting the Tractor OPERATIONOPERATION OPS-U-0013 8.2 Brake and Differential Lock SettingOPERATION OPERATIONOPS-B-0006 OPERATIONOPERATION 8.3 Driving the Tractor and BoomOPERATION 9.OPERATING THE BOOM UNIT AND ATTACHED HEADOPERATION 9.1 Foreign Debris Hazards/Overhead Obstructions OPERATIONOPERATION 9.3 Operating the Attached Mower Heads OPERATIONOPERATION 9.2 Operating Speed and Ground Speed9.5 50” & 60” Boom Rotary OPERATIONOPERATION 9.4 Mower Operationjobs OPERATIONOPERATION 9.6 50” Boom Flail OPERATIONOPERATION 9.7 63” Boom Flail OPERATIONOPERATION Boom OPERATIONOPERATION OPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE11.TRANSPORTING THE TRACTOR AND IMPLEMENT OPERATION11.2 Transporting on Public Roadways OPERATIONOPERATION Boom OPERATIONOPERATION 11.3 Hauling the Tractor and Implement OPERATIONOPERATION Boom OPERATIONOPERATION OPERATION OPERATIONMaintenance Section MAINTENANCE SECTIONGeneral Instructions MAINTENANCEMAINTENANCE Maintenance PrecautionsBoom MAINTENANCEMAINTENANCE MAINTENANCE Regular MaintenanceDaily or Every 8 Hours MAINTENANCEYEARLY OR EVERY 500 HOURS WEEKLY OR EVERY 40 HOURSWEEKLY OR EVERY 50 HOURS MONTHLY OR EVERY 150 HOURSVibration TROUBLESHOOTINGMAINTENANCE MAINTENANCEMotor runs but TROUBLESHOOTING CONTINUEDMAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEGeneral Specification LUBRICATION RECOMMENDATIONSMAINTENANCE MAINTENANCEMAINTENANCE POLYCARBONATE CARE & MAINTENANCEGRAFFITI REMOVAL MAINTENANCEMAINTENANCE DETAILED MAINTENANCEMAINTENANCE DETAILED MAINTENANCE GREASING CUTTER SHAFT-FLAILMOWERSMAINTENANCE MAINTENANCEMAINTENANCE ADJUSTING/CHECKING BELT TENSIONGREASING GROUND ROLLER SHAFT-FLAIL TIGHTENING KNIFE BOLTS AND DISK BOLTSMAINTENANCE DECK STOP ADJUSTMENTGREASING POINTS ON BOOM AND PIVOT GREASING SPINDLEMAINTENANCE TIGHTENING SPINDLE BOLTSGREASING PUMP DRIVE SHAFT COUPLER MAINTENANCEMAINTENANCE DRIVE SHAFT YOKE, U-JOINTSTUB SHAFTGREASING THE BOOM SWIVEL MAINTENANCEMAINTENANCE GREASING BOOM CYLINDERS PIVOT POINTSBALL VALVES MAINTENANCEMAINTENANCE BladesMAINTENANCE MAINTENANCE ROTARY KNIFE REPLACEMENTREPLACEMENT OF ROTARY DISK/BLADE BAR MAINTENANCEFlail Blades Inspection MAINTENANCEMAINTENANCE Blade Pins and D-RingInspection MAINTENANCEMAINTENANCE Never attempt to sharpen blades MAINTENANCEMAINTENANCE Flail Axe Blades InspectionFlail Axe Blade Bolt Inspection MAINTENANCEMAINTENANCE MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT63” BOOM FLAIL KNIFE REPLACEMENT MAINTENANCEMaintenance Section THE SPINDLE ASSEMBLYMAINTENANCE MAINTENANCEMAINTENANCE BEARING INSTALLATIONBEARING ADJUSTMENT MAINTENANCEBoom MAINTENANCEMAINTENANCE MAINTENANCE CUTTERSHAFT BEARING REPLACEMENTSee illustration on next page MAINTENANCEMAINTENANCE MAINTENANCEMAINTENANCE DAILY MAINTENANCE SCHEDULEMAINTENANCE JD 5101E LYNX BOOM PARTS SECTIONNOTES PART NAME INDEX Parts Section NOTESJD5101E LYNX 2011 Alamo Group IncParts Section PARTS ORDERING GUIDEJD5101E LYNX 2011 Alamo Group IncDESCRIPTION TRACTOR MOUNT KITITEM PART NOPART NO. QTY TRACTOR MOUNT KITContinued ITEMParts Section TRACTOR MOUNT KIT - HYDRAULICSJD5101E LYNX 2011 Alamo Group IncPART NO. QTY TRACTOR MOUNT KIT - HYDRAULICSContinued ITEMDESCRIPTION TRACTOR MOUNT KIT, WHEEL WELL TANKITEM PART NOPART NO. QTY TRACTOR MOUNT KIT, WHEEL WELL TANKContinued ITEMParts Section TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICSJD5101E LYNX 2011 Alamo Group IncPART NO. QTY TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICSContinued ITEMDESCRIPTION TRACTOR MOUNT KIT, LOADERITEM PART NOPART NO. QTY TRACTOR MOUNT KIT, LOADERContinued ITEMParts Section TRACTOR MOUNT KIT, LOADER - HYDRAULICSJD5101E LYNX 2011 Alamo Group IncPART NO. QTY TRACTOR MOUNT KIT, LOADER - HYDRAULICSContinued ITEMParts Section BOOM MOUNT KITJD5101E LYNX 2011 Alamo Group IncPART NO. QTY BOOM MOUNT KITContinued ITEMDESCRIPTION BOOMREST, 3-POINTSTOWITEM PART NO. QTYParts Section NOTESJD5101E LYNX 2011 Alamo Group IncParts Section BOOMREST, SINGLE COLUMNJD5101E LYNX 2011 Alamo Group IncPART NO. QTY BOOMREST, SINGLE COLUMNContinued ITEMDESCRIPTION 4 SPOOL CABLE CONTROL MOUNT - SCV ONLYITEM PART NODESCRIPTION 4 SPOOL CABLE CONTROL MOUNT - MID-MOUNTVALVEITEM PART NODESCRIPTION CABLE MANUAL LIFT VALVE - 4 SPOOLITEM PART NOPART NO. QTY CABLE MANUAL LIFT VALVE - 4 SPOOLContinued ITEMParts Section CABLE MANUAL LIFT VALVE BREAKDOWN -JD5101E LYNX 2011 Alamo Group IncPART NO. QTY CABLE MANUAL LIFT VALVE BREAKDOWN -Continued ITEMParts Section CABLE MANUAL LIFT VALVE BREAKDOWN -JD5101E LYNX 2011 Alamo Group IncPART NO. QTY CABLE MANUAL LIFT VALVE BREAKDOWN -Continued ITEMDESCRIPTION POLYCARBONATE SAFETY WINDOWITEM PART NODESCRIPTION WHEEL SPACERITEM PART NODESCRIPTION WHEEL WEIGHTITEM PART NOPARTS SECTION COMMON LYNX BOOMNOTES PARTS ORDERING GUIDE PART NAME INDEXFIRE SUPRESSION SYSTEM PART NAME INDEXParts Section PARTS ORDERING GUIDECOMMON LYNX 2011 Alamo Group IncParts Section NOTESCOMMON LYNX 2011 Alamo Group IncDESCRIPTION BOOM HOSE ROUTINGITEM PART NOParts Section BOOM ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY BOOM ASSEMBLYContinued ITEMDESCRIPTION 50IN ROTARY MOWER ASSEMBLYITEM PART NOPART NO. QTY 50IN ROTARY MOWER ASSEMBLYContinued ITEMDESCRIPTION 60IN ROTARY MOWER ASSEMBLYITEM PART NOPART NO. QTY 60IN ROTARY MOWER ASSEMBLYContinued ITEMDESCRIPTION 50IN ROTARY KNIVES AND DISHITEM PART NODESCRIPTION 60IN ROTARY BLADE BAR AND KNIVESITEM PART NOParts Section ROTARY MOWER SPINDLE ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY ROTARY MOWER SPINDLE ASSEMBLYContinued ITEMParts Section BOOM ROTARY PIVOT ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY BOOM ROTARY PIVOT ASSEMBLYContinued ITEMParts Section 50IN FLAIL DRIVE ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 50IN FLAIL DRIVE ASSEMBLYContinued ITEMParts Section 50IN FLAIL MOWER ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 50IN FLAIL MOWER ASSEMBLYContinued ITEMParts Section 63IN FLAIL DRIVE ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 63IN FLAIL DRIVE ASSEMBLYContinued ITEMParts Section 63IN FLAIL MOWER ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 63IN FLAIL MOWER ASSEMBLYContinued ITEMParts Section BOOM FLAIL PIVOT ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY BOOM FLAIL PIVOT ASSEMBLYContinued ITEMDESCRIPTION 3IN X 10IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION 3IN X 18IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION 3-1/2INX 20IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION 4IN X 9IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION 4IN X 20IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION RESERVOIR TANK FILTER ASSEMBLYITEM PART NOParts Section FRONT HYDRAULIC PUMPCOMMON LYNX 2011 Alamo Group IncPART NO. QTY FRONT HYDRAULIC PUMPContinued ITEMParts Section 50IN AND 60IN ROTARY MOTOR BREAKDOWNCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 50IN AND 60IN ROTARY MOTOR BREAKDOWNContinued ITEMParts Section 50IN AND 63IN FLAIL MOTOR BREAKDOWNCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 50IN AND 63IN FLAIL MOTOR BREAKDOWNContinued ITEMParts Section COOLER OPTIONCOMMON LYNX 2011 Alamo Group IncPART NO. QTY COOLER OPTIONContinued ITEMDESCRIPTION PUMP AND GRILL GUARD OPTIONSITEM PART NO. QTYDESCRIPTION MANUAL LIFT VALVE SWITCH BOXITEM PART NOParts Section MANUAL LIFT VALVE SCHEMATICCOMMON LYNX 2011 Alamo Group IncDESCRIPTION SOLENOID SWITCH BOX AND WIRINGITEM PART NODESCRIPTION ON-OFFVALVE ASSEMBLYITEM PART NOParts Section ON-OFFVALVE HYDRAULIC SCHEMATICCOMMON LYNX 2011 Alamo Group IncParts Section NOTESCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER HEADCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER ASSEMBLYCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER OPERATIONCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER OPERATION - CONTINUEDCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER MAINTENANCECOMMON LYNX 2011 Alamo Group IncDESCRIPTION CLEAN CUTTER BLADE AND TEETH PARTSITEM PART NOParts Section CARBIDE TIP REPLACEMENTCOMMON LYNX 2011 Alamo Group IncParts Section NOTESCOMMON LYNX 2011 Alamo Group IncParts Section FIRE SUPRESSION SYSTEMCOMMON LYNX 2011 Alamo Group IncParts Section FIRE SUPRESSION SYSTEM PARTSCOMMON LYNX 2011 Alamo Group IncPART NO. QTY FIRE SUPRESSION SYSTEM PARTSContinued ITEMParts Section FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATICCOMMON LYNX 2011 Alamo Group IncParts Section WETCUTCOMMON LYNX 2011 Alamo Group IncDESCRIPTION WETCUT 50 GALLON TANK MOUNTITEM PART NODESCRIPTION WETCUT 100 OR 150 GALLON TANK MOUNTITEM PART NOParts Section WETCUT TANK PLUMBINGCOMMON LYNX 2011 Alamo Group IncPART NO. QTY WETCUT TANK PLUMBINGContinued ITEMParts Section WETCUT SPRAYER HEAD ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY WETCUT SPRAYER HEAD ASSEMBLYContinued ITEMParts Section WETCUT CABLESCOMMON LYNX 2011 Alamo Group IncWarranty Section WARRANTY SECTIONPage BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONTHERE ARE NO WARRANTIES WHICH EXTEND This manual cannot possibly cover all of the SAFETY IS YOUONE LAST WORD OPERATOR REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROWNER REQUIREMENTS Printed in USA Tiger Corporation