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Tiger Products Co., Ltd 5101E, 5083E manual 63IN FLAIL MOWER ASSEMBLY, Common Lynx, Alamo Group Inc

Models: 5101E 5093E 5083E

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63IN FLAIL MOWER ASSEMBLY

63IN FLAIL MOWER ASSEMBLY

COMMON LYNX

©2011 Alamo Group Inc.

Parts Section 6-26

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Tiger Products Co., Ltd 5101E, 5083E, 5093E manual 63IN FLAIL MOWER ASSEMBLY, Common Lynx, Alamo Group Inc, Parts Section

Contents

PARTS LISTING WITH ASSEMBLY INSTRUCTIONS Last Updated - 5/17/11LYNX ASSEMBLIES 2011 Tiger CorporationTO THE OWNER / OPERATOR / DEALER FORWARD Tiger CorporationPage TABLE OF CONTENTS CAUTION – YOUR SAFETY IS AT RISKThis symbol means When you see this symbol, read andPage SAFETY SAFETY SECTIONSAFETY General Safety Instructions and PracticesDANGER SAFETYLEA EL INSTRUCTIVO SAFETY Bengal Boom Safety Sectionsure you abide by the following rules SAFETYBengal Boom Safety Section SAFETY DANGER DANGERSAFETY DANGERDANGER DANGERSAFETY BLADES. SGM-10 Bengal Boom Safety SectionDANGER DANGERSAFETY DANGER DANGERDANGER “Wait a minute...Save a life!”SAFETY DANGERDANGER limits. SBM-8SAFETY SEE YOURDEALER 00725746 INSIDE OF CAB 00769737 MOWER DECK SAFETYPART NO LOCATION 002369 HYDRAULIC TANK SAFETY PART NO LOCATION 00758194 MOWER DECK 02962764MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANKSAFETY PART NO LOCATION 02967668 MOWER DECK02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECKSAFETY PART NO LOCATION 22840 INSIDE OF CAB24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5”SAFETY PART NO LOCATION 27001 INSIDE OF CAB31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECKSAFETY PART NO LOCATION 32708 HYDRAULIC TANK32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOM33743 INSIDE OF CAB SAFETYPART NO LOCATION 33302 INSIDE OF CAB SAFETY PART NO LOCATION RED REFLECTIVE TAPE MOWER DECKAMBER REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CABSAFETY PART NO LOCATION 6T3221 INSIDE OF CAB6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CABSAFETY PART NO LOCATION 6T3230 INSIDE OF CAB6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECKSAFETY PART NO LOCATION 6T3237 INSIDE OF CAB6T3241 INSIDE OF CAB 34206 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECKSAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANKSAFETY ITEMPART NO DESCRIPTIONSAFETY FEDERAL LAWS AND REGULATIONS Employer-EmployeeOperator RegulationsThis Act Seeks DUTIESSAFETY Bengal Boom Safety SectionASSEMBLY SECTION JD5101E - LYNXASSEMBLY TRACTOR PREPARATIONCRANKSHAFT ADAPTER DRIVESHAFT & FRONT PUMP MOUNTINGADJUSTING REAR WHEELS 4WD FRONT TIRE ADJUSTMENTASSEMBLY ASM-B-0001ASSEMBLY POLYCARBONATE SAFETY WINDOW MAIN FRAME INSTALLATIONASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS ASSEMBLY CABLE CONTROL LEVER STAND MID MOUNT VALVE UNITSASM-JD-0064 ASSEMBLY SWITCH BOX WIRINGVALVE MOUNTING ASSEMBLY VALVE PLUMBING SVC ONLY UNITS ASSEMBLY VALVE PLUMBING WITH MID-MOUNTVALVE SVCMID-MOUNTASSEMBLY MANUAL LIFT VALVE PORTS MANUAL SWITCH BOX MOUNTINGASM-C-0057 ASM-C-0053ASSEMBLY HOSE AND WIRE ROUTING ASSEMBLY HYDRAULIC TANK INSTALLATION FILLING HYDRAULIC RESERVOIRWHEEL SPACER WITH WHEEL WELL TANK ASM-C-0004hydroresrvASSEMBLY INSTALLING O-RINGFITTINGS GENERAL HOSE INSTALLATIONHOSE COVERING ASM-C-0056ASSEMBLY REAR STOW LYNX HOSE ROUTING ASSEMBLY Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clampTEMPERATURE GAUGE MOUNTING OPTIONAL ASSEMBLYASSEMBLY WHEEL WEIGHT MOUNTING SINGLE COLUMN BOOM REST MOUNTINGASSEMBLY 3-POINTBOOM REST MOUNTING AXLE BRACE MOUNTINGC-0054 ASM-JD-0072ASSEMBLY MAIN BOOM INSTALLATION DECK ATTACHMENTASM-C-0013 ASM-C-0060ASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGOPERATION SECTION Operation SectionOPERATION OPERATION 1.OPERATOR REQUIREMENTSOPERATION PERSONAL PROTECTIVE EQUIPMENT PPE2.TRACTOR REQUIREMENTS OPERATIONOPERATION Tractor Requirements and CapabilitiesOPERATION OPERATION2.3 Tractor Lighting and SMV Emblem OPS-B-00173.GETTING ON AND OFF THE TRACTOR OPERATIONOPERATION 2.4 Tractor BallastOPERATION OPERATION3.1 Boarding the Tractor 3.2 Dismounting the TractorOPERATION 4.STARTING THE TRACTOROPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM 6.PRE-OPERATIONINSPECTION AND SERVICEOPERATION OPERATIONBoom OPERATIONOPERATION 6.1 Tractor Pre-OperationInspection/Service 6.2 Boom Unit Pre-OperationInspection and ServiceOPERATION OPERATIONBOOM ARM ASSEMBLY OPERATIONOPERATION OPS-B-0023_DHYDRAULIC PUMP/OIL RESERVOIR OPERATIONOPERATION OPERATION FRAME ASSEMBLYOPERATION FLAIL HEAD INSPECTION OPERATIONOPERATION 6.3 Cutting Component Inspection OPERATIONOPERATION •Any cracks are visible, or OPERATIONOPERATION Tractor PRE-OPERATIONInspection DO NOT OPERATE an UNSAFE TRACTOR or MOWEROPERATION OPERATIONBoom PRE-OPERATIONInspection OPERATIONOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWERCable Controlled Mowers OPERATIONOPERATION OPERATION 6.4 SwitchboxOPERATION OPERATION OPERATIONLEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLLOPERATION OPERATIONLEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD BoomOPERATION 7.Joystick Controlled MowersOPERATION OPERATION 7.1 Switch Box and Joystick ControlOPERATION Joystick Control OPERATIONOPERATION OPERATION OPERATIONJOYSTICK FWD/BACK MOVES MAIN BOOM JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOMOPERATION 8.DRIVING THE TRACTOR AND IMPLEMENTOPERATION Boom OPERATIONOPERATION 8.1 Starting the Tractor OPERATIONOPERATION 8.2 Brake and Differential Lock Setting OPERATIONOPERATION OPS-U-0013OPERATION OPERATION8.3 Driving the Tractor and Boom OPS-B-0006OPERATION 9.OPERATING THE BOOM UNIT AND ATTACHED HEADOPERATION 9.1 Foreign Debris Hazards/Overhead Obstructions OPERATIONOPERATION OPERATION OPERATION9.2 Operating Speed and Ground Speed 9.3 Operating the Attached Mower HeadsOPERATION OPERATION9.4 Mower Operation 9.5 50” & 60” Boom Rotaryjobs OPERATIONOPERATION 9.6 50” Boom Flail OPERATIONOPERATION 9.7 63” Boom Flail OPERATIONOPERATION Boom OPERATIONOPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE 11.TRANSPORTING THE TRACTOR AND IMPLEMENTOPERATION OPERATION11.2 Transporting on Public Roadways OPERATIONOPERATION Boom OPERATIONOPERATION 11.3 Hauling the Tractor and Implement OPERATIONOPERATION Boom OPERATIONOPERATION OPERATION OPERATIONMAINTENANCE SECTION Maintenance SectionMAINTENANCE MAINTENANCEMaintenance Precautions General InstructionsBoom MAINTENANCEMAINTENANCE Regular Maintenance Daily or Every 8 HoursMAINTENANCE MAINTENANCEWEEKLY OR EVERY 40 HOURS WEEKLY OR EVERY 50 HOURSMONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURSTROUBLESHOOTING MAINTENANCEMAINTENANCE VibrationTROUBLESHOOTING CONTINUED MAINTENANCEMAINTENANCE Motor runs butMAINTENANCE MAINTENANCELUBRICATION RECOMMENDATIONS MAINTENANCEMAINTENANCE General SpecificationPOLYCARBONATE CARE & MAINTENANCE GRAFFITI REMOVALMAINTENANCE MAINTENANCEMAINTENANCE DETAILED MAINTENANCEMAINTENANCE GREASING CUTTER SHAFT-FLAILMOWERS MAINTENANCEMAINTENANCE DETAILED MAINTENANCEADJUSTING/CHECKING BELT TENSION GREASING GROUND ROLLER SHAFT-FLAILTIGHTENING KNIFE BOLTS AND DISK BOLTS MAINTENANCEDECK STOP ADJUSTMENT GREASING POINTS ON BOOM AND PIVOTGREASING SPINDLE MAINTENANCETIGHTENING SPINDLE BOLTS GREASING PUMP DRIVE SHAFT COUPLERMAINTENANCE MAINTENANCEDRIVE SHAFT YOKE, U-JOINTSTUB SHAFT GREASING THE BOOM SWIVELMAINTENANCE MAINTENANCEGREASING BOOM CYLINDERS PIVOT POINTS BALL VALVESMAINTENANCE MAINTENANCEMAINTENANCE BladesMAINTENANCE ROTARY KNIFE REPLACEMENT REPLACEMENT OF ROTARY DISK/BLADE BARMAINTENANCE MAINTENANCEFlail Blades Inspection MAINTENANCEMAINTENANCE Blade Pins and D-RingInspection MAINTENANCEMAINTENANCE MAINTENANCE MAINTENANCEFlail Axe Blades Inspection Never attempt to sharpen bladesFlail Axe Blade Bolt Inspection MAINTENANCEMAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT 63” BOOM FLAIL KNIFE REPLACEMENTMAINTENANCE MAINTENANCETHE SPINDLE ASSEMBLY MAINTENANCEMAINTENANCE Maintenance SectionBEARING INSTALLATION BEARING ADJUSTMENTMAINTENANCE MAINTENANCEBoom MAINTENANCEMAINTENANCE CUTTERSHAFT BEARING REPLACEMENT See illustration on next pageMAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEMAINTENANCE DAILY MAINTENANCE SCHEDULEMAINTENANCE PARTS SECTION JD 5101E LYNX BOOMNOTES PART NAME INDEX NOTES JD5101E LYNX2011 Alamo Group Inc Parts SectionPARTS ORDERING GUIDE JD5101E LYNX2011 Alamo Group Inc Parts SectionTRACTOR MOUNT KIT ITEMPART NO DESCRIPTIONTRACTOR MOUNT KIT ContinuedITEM PART NO. QTYTRACTOR MOUNT KIT - HYDRAULICS JD5101E LYNX2011 Alamo Group Inc Parts SectionTRACTOR MOUNT KIT - HYDRAULICS ContinuedITEM PART NO. QTYTRACTOR MOUNT KIT, WHEEL WELL TANK ITEMPART NO DESCRIPTIONTRACTOR MOUNT KIT, WHEEL WELL TANK ContinuedITEM PART NO. QTYTRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS JD5101E LYNX2011 Alamo Group Inc Parts SectionTRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS ContinuedITEM PART NO. QTYTRACTOR MOUNT KIT, LOADER ITEMPART NO DESCRIPTIONTRACTOR MOUNT KIT, LOADER ContinuedITEM PART NO. QTYTRACTOR MOUNT KIT, LOADER - HYDRAULICS JD5101E LYNX2011 Alamo Group Inc Parts SectionTRACTOR MOUNT KIT, LOADER - HYDRAULICS ContinuedITEM PART NO. QTYBOOM MOUNT KIT JD5101E LYNX2011 Alamo Group Inc Parts SectionBOOM MOUNT KIT ContinuedITEM PART NO. QTYBOOMREST, 3-POINTSTOW ITEMPART NO. QTY DESCRIPTIONNOTES JD5101E LYNX2011 Alamo Group Inc Parts SectionBOOMREST, SINGLE COLUMN JD5101E LYNX2011 Alamo Group Inc Parts SectionBOOMREST, SINGLE COLUMN ContinuedITEM PART NO. QTY4 SPOOL CABLE CONTROL MOUNT - SCV ONLY ITEMPART NO DESCRIPTION4 SPOOL CABLE CONTROL MOUNT - MID-MOUNTVALVE ITEMPART NO DESCRIPTIONCABLE MANUAL LIFT VALVE - 4 SPOOL ITEMPART NO DESCRIPTIONCABLE MANUAL LIFT VALVE - 4 SPOOL ContinuedITEM PART NO. QTYCABLE MANUAL LIFT VALVE BREAKDOWN - JD5101E LYNX2011 Alamo Group Inc Parts SectionCABLE MANUAL LIFT VALVE BREAKDOWN - ContinuedITEM PART NO. QTYCABLE MANUAL LIFT VALVE BREAKDOWN - JD5101E LYNX2011 Alamo Group Inc Parts SectionCABLE MANUAL LIFT VALVE BREAKDOWN - ContinuedITEM PART NO. QTYPOLYCARBONATE SAFETY WINDOW ITEMPART NO DESCRIPTIONWHEEL SPACER ITEMPART NO DESCRIPTIONWHEEL WEIGHT ITEMPART NO DESCRIPTIONCOMMON LYNX BOOM PARTS SECTIONNOTES PART NAME INDEX PARTS ORDERING GUIDEPART NAME INDEX FIRE SUPRESSION SYSTEMPARTS ORDERING GUIDE COMMON LYNX2011 Alamo Group Inc Parts SectionNOTES COMMON LYNX2011 Alamo Group Inc Parts SectionBOOM HOSE ROUTING ITEMPART NO DESCRIPTIONBOOM ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts SectionBOOM ASSEMBLY ContinuedITEM PART NO. QTY50IN ROTARY MOWER ASSEMBLY ITEMPART NO DESCRIPTION50IN ROTARY MOWER ASSEMBLY ContinuedITEM PART NO. QTY60IN ROTARY MOWER ASSEMBLY ITEMPART NO DESCRIPTION60IN ROTARY MOWER ASSEMBLY ContinuedITEM PART NO. QTY50IN ROTARY KNIVES AND DISH ITEMPART NO DESCRIPTION60IN ROTARY BLADE BAR AND KNIVES ITEMPART NO DESCRIPTIONROTARY MOWER SPINDLE ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts SectionROTARY MOWER SPINDLE ASSEMBLY ContinuedITEM PART NO. QTYBOOM ROTARY PIVOT ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts SectionBOOM ROTARY PIVOT ASSEMBLY ContinuedITEM PART NO. QTY50IN FLAIL DRIVE ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts Section50IN FLAIL DRIVE ASSEMBLY ContinuedITEM PART NO. QTY50IN FLAIL MOWER ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts Section50IN FLAIL MOWER ASSEMBLY ContinuedITEM PART NO. QTY63IN FLAIL DRIVE ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts Section63IN FLAIL DRIVE ASSEMBLY ContinuedITEM PART NO. QTY63IN FLAIL MOWER ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts Section63IN FLAIL MOWER ASSEMBLY ContinuedITEM PART NO. QTYBOOM FLAIL PIVOT ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts SectionBOOM FLAIL PIVOT ASSEMBLY ContinuedITEM PART NO. QTY3IN X 10IN WELDED CYLINDER BREAKDOWN ITEMPART NO DESCRIPTION3IN X 18IN WELDED CYLINDER BREAKDOWN ITEMPART NO DESCRIPTION3-1/2INX 20IN WELDED CYLINDER BREAKDOWN ITEMPART NO DESCRIPTION4IN X 9IN WELDED CYLINDER BREAKDOWN ITEMPART NO DESCRIPTION4IN X 20IN WELDED CYLINDER BREAKDOWN ITEMPART NO DESCRIPTIONRESERVOIR TANK FILTER ASSEMBLY ITEMPART NO DESCRIPTIONFRONT HYDRAULIC PUMP COMMON LYNX2011 Alamo Group Inc Parts SectionFRONT HYDRAULIC PUMP ContinuedITEM PART NO. QTY50IN AND 60IN ROTARY MOTOR BREAKDOWN COMMON LYNX2011 Alamo Group Inc Parts Section50IN AND 60IN ROTARY MOTOR BREAKDOWN ContinuedITEM PART NO. QTY50IN AND 63IN FLAIL MOTOR BREAKDOWN COMMON LYNX2011 Alamo Group Inc Parts Section50IN AND 63IN FLAIL MOTOR BREAKDOWN ContinuedITEM PART NO. QTYCOOLER OPTION COMMON LYNX2011 Alamo Group Inc Parts SectionCOOLER OPTION ContinuedITEM PART NO. QTYPUMP AND GRILL GUARD OPTIONS ITEMPART NO. QTY DESCRIPTIONMANUAL LIFT VALVE SWITCH BOX ITEMPART NO DESCRIPTIONMANUAL LIFT VALVE SCHEMATIC COMMON LYNX2011 Alamo Group Inc Parts SectionSOLENOID SWITCH BOX AND WIRING ITEMPART NO DESCRIPTIONON-OFFVALVE ASSEMBLY ITEMPART NO DESCRIPTIONON-OFFVALVE HYDRAULIC SCHEMATIC COMMON LYNX2011 Alamo Group Inc Parts SectionNOTES COMMON LYNX2011 Alamo Group Inc Parts SectionCLEAN CUTTER HEAD COMMON LYNX2011 Alamo Group Inc Parts SectionCLEAN CUTTER ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts SectionCLEAN CUTTER OPERATION COMMON LYNX2011 Alamo Group Inc Parts SectionCLEAN CUTTER OPERATION - CONTINUED COMMON LYNX2011 Alamo Group Inc Parts SectionCLEAN CUTTER MAINTENANCE COMMON LYNX2011 Alamo Group Inc Parts SectionCLEAN CUTTER BLADE AND TEETH PARTS ITEMPART NO DESCRIPTIONCARBIDE TIP REPLACEMENT COMMON LYNX2011 Alamo Group Inc Parts SectionNOTES COMMON LYNX2011 Alamo Group Inc Parts SectionFIRE SUPRESSION SYSTEM COMMON LYNX2011 Alamo Group Inc Parts SectionFIRE SUPRESSION SYSTEM PARTS COMMON LYNX2011 Alamo Group Inc Parts SectionFIRE SUPRESSION SYSTEM PARTS ContinuedITEM PART NO. QTYFIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC COMMON LYNX2011 Alamo Group Inc Parts SectionWETCUT COMMON LYNX2011 Alamo Group Inc Parts SectionWETCUT 50 GALLON TANK MOUNT ITEMPART NO DESCRIPTIONWETCUT 100 OR 150 GALLON TANK MOUNT ITEMPART NO DESCRIPTIONWETCUT TANK PLUMBING COMMON LYNX2011 Alamo Group Inc Parts SectionWETCUT TANK PLUMBING ContinuedITEM PART NO. QTYWETCUT SPRAYER HEAD ASSEMBLY COMMON LYNX2011 Alamo Group Inc Parts SectionWETCUT SPRAYER HEAD ASSEMBLY ContinuedITEM PART NO. QTYWETCUT CABLES COMMON LYNX2011 Alamo Group Inc Parts SectionWARRANTY SECTION Warranty SectionPage BEYOND THOSE EXPRESSED HEREIN WARRANTY INFORMATIONTHERE ARE NO WARRANTIES WHICH EXTEND This manual cannot possibly cover all of the SAFETY IS YOUONE LAST WORD OPERATOR REQUIREMENTS TO THE OWNER / OPERATOR / DEALEROWNER REQUIREMENTS Printed in USA Tiger Corporation