Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd 5083E, 5093E, 5101E manual Maintenance Section

Models: 5101E 5093E 5083E

1 238

Download 238 pages 60.18 Kb

Page 99

Image 99

MAINTENANCE SECTION

Maintenance Section 4-1

Page 99

Image 99

Tiger Products Co., Ltd 5083E, 5093E, 5101E manual Maintenance Section

Contents

Tiger Corporation PARTS LISTING WITH ASSEMBLY INSTRUCTIONSLast Updated - 5/17/11 LYNX ASSEMBLIES 2011TO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage When you see this symbol, read and TABLE OF CONTENTSCAUTION – YOUR SAFETY IS AT RISK This symbol meansPage SAFETY SECTION SAFETYGeneral Safety Instructions and Practices SAFETYSAFETY LEA EL INSTRUCTIVODANGER Bengal Boom Safety Section SAFETYSAFETY Bengal Boom Safety Sectionsure you abide by the following rules DANGER DANGER SAFETYDANGER SAFETYDANGER DANGERDANGER SAFETYBLADES. SGM-10 Bengal Boom Safety Section DANGER“Wait a minute...Save a life!” SAFETYDANGER DANGER DANGERlimits. SBM-8 SAFETYDANGER DANGERSEE YOUR DEALERSAFETY SAFETY PART NO LOCATION 002369 HYDRAULIC TANK00725746 INSIDE OF CAB 00769737 MOWER DECK MAIN FRAME 02965262 HYDRAULIC TANK SAFETYPART NO LOCATION 00758194 MOWER DECK 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 0296276522645 INSIDE OF CAB 22839 MOWER DECK SAFETYPART NO LOCATION 02967668 MOWER DECK 02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB10” x 5.5” SAFETYPART NO LOCATION 22840 INSIDE OF CAB 24028 MOWER DECK 25387 INSIDE OF CAB42350 MOWER DECK SAFETYPART NO LOCATION 27001 INSIDE OF CAB 31935 INSIDE OF CAB 32707 HYDRAULIC TANK33438 MAIN BOOM SAFETYPART NO LOCATION 32708 HYDRAULIC TANK 32709 INSIDE OF CAB 33224 MOWER DECKSAFETY PART NO LOCATION 33302 INSIDE OF CAB33743 INSIDE OF CAB 6T3217 MOWER DECK 6T3219 INSIDE OF CAB SAFETYPART NO LOCATION RED REFLECTIVE TAPE MOWER DECK AMBER REFLECTIVE TAPE MOWER DECK6T3225 INSIDE OF CAB SAFETYPART NO LOCATION 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB 6T3224 MOWER DECK6T3234 INSIDE OF CAB 6T3236 MOWER DECK SAFETYPART NO LOCATION 6T3230 INSIDE OF CAB 6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK6T3243 INSIDE OF CAB 6T3249A MOWER DECK SAFETYPART NO LOCATION 6T3237 INSIDE OF CAB 6T3241 INSIDE OF CAB 34206 INSIDE OF CABTB1011 MOWER DECK 34852 HYDRAULIC TANK SAFETYDESCRIPTION SAFETYITEM PART NODUTIES SAFETY FEDERAL LAWS AND REGULATIONSEmployer-EmployeeOperator Regulations This Act SeeksBengal Boom Safety Section SAFETYJD5101E - LYNX ASSEMBLY SECTIONDRIVESHAFT & FRONT PUMP MOUNTING ASSEMBLYTRACTOR PREPARATION CRANKSHAFT ADAPTERASM-B-0001 ADJUSTING REAR WHEELS4WD FRONT TIRE ADJUSTMENT ASSEMBLYMAIN FRAME INSTALLATION ASSEMBLY POLYCARBONATE SAFETY WINDOWASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS MID MOUNT VALVE UNITS ASSEMBLY CABLE CONTROL LEVER STANDASSEMBLY SWITCH BOX WIRING VALVE MOUNTINGASM-JD-0064 ASSEMBLY VALVE PLUMBING SVC ONLY UNITS SVCMID-MOUNT ASSEMBLY VALVE PLUMBING WITH MID-MOUNTVALVEASM-C-0053 ASSEMBLY MANUAL LIFT VALVE PORTSMANUAL SWITCH BOX MOUNTING ASM-C-0057ASSEMBLY HOSE AND WIRE ROUTING ASM-C-0004hydroresrv ASSEMBLY HYDRAULIC TANK INSTALLATIONFILLING HYDRAULIC RESERVOIR WHEEL SPACER WITH WHEEL WELL TANKASM-C-0056 ASSEMBLY INSTALLING O-RINGFITTINGSGENERAL HOSE INSTALLATION HOSE COVERINGASSEMBLY REAR STOW LYNX HOSE ROUTING Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp ASSEMBLYASSEMBLY TEMPERATURE GAUGE MOUNTING OPTIONALSINGLE COLUMN BOOM REST MOUNTING ASSEMBLY WHEEL WEIGHT MOUNTINGASM-JD-0072 ASSEMBLY 3-POINTBOOM REST MOUNTINGAXLE BRACE MOUNTING C-0054ASM-C-0060 ASSEMBLY MAIN BOOM INSTALLATIONDECK ATTACHMENT ASM-C-0013MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONOperation Section OPERATION SECTIONOPERATION PERSONAL PROTECTIVE EQUIPMENT PPE OPERATION1.OPERATOR REQUIREMENTS OPERATIONTractor Requirements and Capabilities 2.TRACTOR REQUIREMENTSOPERATION OPERATIONOPS-B-0017 OPERATIONOPERATION 2.3 Tractor Lighting and SMV Emblem2.4 Tractor Ballast 3.GETTING ON AND OFF THE TRACTOROPERATION OPERATION3.2 Dismounting the Tractor OPERATIONOPERATION 3.1 Boarding the Tractor4.STARTING THE TRACTOR OPERATIONOPERATION OPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM6.PRE-OPERATIONINSPECTION AND SERVICE OPERATIONOPERATION OPERATIONBoom OPERATION 6.1 Tractor Pre-OperationInspection/Service6.2 Boom Unit Pre-OperationInspection and Service OPERATIONOPS-B-0023_D BOOM ARM ASSEMBLYOPERATION OPERATIONOPERATION OPERATIONHYDRAULIC PUMP/OIL RESERVOIR FRAME ASSEMBLY OPERATIONOPERATION OPERATION OPERATIONFLAIL HEAD INSPECTION OPERATION OPERATION6.3 Cutting Component Inspection OPERATION OPERATION•Any cracks are visible, or OPERATION Tractor PRE-OPERATIONInspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONDO NOT OPERATE an UNSAFE TRACTOR or MOWER Boom PRE-OPERATIONInspectionOPERATION OPERATIONOPERATION OPERATIONCable Controlled Mowers 6.4 Switchbox OPERATIONOPERATION LEVER #3 DECK ROLL OPERATIONOPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOMBoom OPERATIONOPERATION LEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD7.Joystick Controlled Mowers OPERATIONOPERATION 7.1 Switch Box and Joystick Control OPERATIONOPERATION OPERATION OPERATIONJoystick Control JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM OPERATIONOPERATION JOYSTICK FWD/BACK MOVES MAIN BOOM8.DRIVING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION OPERATION OPERATIONBoom OPERATION OPERATION8.1 Starting the Tractor OPS-U-0013 8.2 Brake and Differential Lock SettingOPERATION OPERATIONOPS-B-0006 OPERATIONOPERATION 8.3 Driving the Tractor and Boom9.OPERATING THE BOOM UNIT AND ATTACHED HEAD OPERATIONOPERATION OPERATION OPERATION9.1 Foreign Debris Hazards/Overhead Obstructions 9.3 Operating the Attached Mower Heads OPERATIONOPERATION 9.2 Operating Speed and Ground Speed9.5 50” & 60” Boom Rotary OPERATIONOPERATION 9.4 Mower OperationOPERATION OPERATIONjobs OPERATION OPERATION9.6 50” Boom Flail OPERATION OPERATION9.7 63” Boom Flail OPERATION OPERATIONBoom OPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE11.TRANSPORTING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION OPERATION11.2 Transporting on Public Roadways OPERATION OPERATIONBoom OPERATION OPERATION11.3 Hauling the Tractor and Implement OPERATION OPERATIONBoom OPERATION OPERATIONMaintenance Section MAINTENANCE SECTIONGeneral Instructions MAINTENANCEMAINTENANCE Maintenance PrecautionsMAINTENANCE MAINTENANCEBoom MAINTENANCE Regular MaintenanceDaily or Every 8 Hours MAINTENANCEYEARLY OR EVERY 500 HOURS WEEKLY OR EVERY 40 HOURSWEEKLY OR EVERY 50 HOURS MONTHLY OR EVERY 150 HOURSVibration TROUBLESHOOTINGMAINTENANCE MAINTENANCEMotor runs but TROUBLESHOOTING CONTINUEDMAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEGeneral Specification LUBRICATION RECOMMENDATIONSMAINTENANCE MAINTENANCEMAINTENANCE POLYCARBONATE CARE & MAINTENANCEGRAFFITI REMOVAL MAINTENANCEDETAILED MAINTENANCE MAINTENANCEMAINTENANCE DETAILED MAINTENANCE GREASING CUTTER SHAFT-FLAILMOWERSMAINTENANCE MAINTENANCEMAINTENANCE ADJUSTING/CHECKING BELT TENSIONGREASING GROUND ROLLER SHAFT-FLAIL TIGHTENING KNIFE BOLTS AND DISK BOLTSMAINTENANCE DECK STOP ADJUSTMENTGREASING POINTS ON BOOM AND PIVOT GREASING SPINDLEMAINTENANCE TIGHTENING SPINDLE BOLTSGREASING PUMP DRIVE SHAFT COUPLER MAINTENANCEMAINTENANCE DRIVE SHAFT YOKE, U-JOINTSTUB SHAFTGREASING THE BOOM SWIVEL MAINTENANCEMAINTENANCE GREASING BOOM CYLINDERS PIVOT POINTSBALL VALVES MAINTENANCEBlades MAINTENANCEMAINTENANCE MAINTENANCE ROTARY KNIFE REPLACEMENTREPLACEMENT OF ROTARY DISK/BLADE BAR MAINTENANCEMAINTENANCE MAINTENANCEFlail Blades Inspection MAINTENANCE MAINTENANCEBlade Pins and D-RingInspection Never attempt to sharpen blades MAINTENANCEMAINTENANCE Flail Axe Blades InspectionMAINTENANCE MAINTENANCEFlail Axe Blade Bolt Inspection MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT63” BOOM FLAIL KNIFE REPLACEMENT MAINTENANCEMaintenance Section THE SPINDLE ASSEMBLYMAINTENANCE MAINTENANCEMAINTENANCE BEARING INSTALLATIONBEARING ADJUSTMENT MAINTENANCEMAINTENANCE MAINTENANCEBoom MAINTENANCE CUTTERSHAFT BEARING REPLACEMENTSee illustration on next page MAINTENANCEMAINTENANCE MAINTENANCEDAILY MAINTENANCE SCHEDULE MAINTENANCEMAINTENANCE JD 5101E LYNX BOOM PARTS SECTIONNOTES PART NAME INDEX Parts Section NOTESJD5101E LYNX 2011 Alamo Group IncParts Section PARTS ORDERING GUIDEJD5101E LYNX 2011 Alamo Group IncDESCRIPTION TRACTOR MOUNT KITITEM PART NOPART NO. QTY TRACTOR MOUNT KITContinued ITEMParts Section TRACTOR MOUNT KIT - HYDRAULICSJD5101E LYNX 2011 Alamo Group IncPART NO. QTY TRACTOR MOUNT KIT - HYDRAULICSContinued ITEMDESCRIPTION TRACTOR MOUNT KIT, WHEEL WELL TANKITEM PART NOPART NO. QTY TRACTOR MOUNT KIT, WHEEL WELL TANKContinued ITEMParts Section TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICSJD5101E LYNX 2011 Alamo Group IncPART NO. QTY TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICSContinued ITEMDESCRIPTION TRACTOR MOUNT KIT, LOADERITEM PART NOPART NO. QTY TRACTOR MOUNT KIT, LOADERContinued ITEMParts Section TRACTOR MOUNT KIT, LOADER - HYDRAULICSJD5101E LYNX 2011 Alamo Group IncPART NO. QTY TRACTOR MOUNT KIT, LOADER - HYDRAULICSContinued ITEMParts Section BOOM MOUNT KITJD5101E LYNX 2011 Alamo Group IncPART NO. QTY BOOM MOUNT KITContinued ITEMDESCRIPTION BOOMREST, 3-POINTSTOWITEM PART NO. QTYParts Section NOTESJD5101E LYNX 2011 Alamo Group IncParts Section BOOMREST, SINGLE COLUMNJD5101E LYNX 2011 Alamo Group IncPART NO. QTY BOOMREST, SINGLE COLUMNContinued ITEMDESCRIPTION 4 SPOOL CABLE CONTROL MOUNT - SCV ONLYITEM PART NODESCRIPTION 4 SPOOL CABLE CONTROL MOUNT - MID-MOUNTVALVEITEM PART NODESCRIPTION CABLE MANUAL LIFT VALVE - 4 SPOOLITEM PART NOPART NO. QTY CABLE MANUAL LIFT VALVE - 4 SPOOLContinued ITEMParts Section CABLE MANUAL LIFT VALVE BREAKDOWN -JD5101E LYNX 2011 Alamo Group IncPART NO. QTY CABLE MANUAL LIFT VALVE BREAKDOWN -Continued ITEMParts Section CABLE MANUAL LIFT VALVE BREAKDOWN -JD5101E LYNX 2011 Alamo Group IncPART NO. QTY CABLE MANUAL LIFT VALVE BREAKDOWN -Continued ITEMDESCRIPTION POLYCARBONATE SAFETY WINDOWITEM PART NODESCRIPTION WHEEL SPACERITEM PART NODESCRIPTION WHEEL WEIGHTITEM PART NOPARTS SECTION COMMON LYNX BOOMNOTES PARTS ORDERING GUIDE PART NAME INDEXFIRE SUPRESSION SYSTEM PART NAME INDEXParts Section PARTS ORDERING GUIDECOMMON LYNX 2011 Alamo Group IncParts Section NOTESCOMMON LYNX 2011 Alamo Group IncDESCRIPTION BOOM HOSE ROUTINGITEM PART NOParts Section BOOM ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY BOOM ASSEMBLYContinued ITEMDESCRIPTION 50IN ROTARY MOWER ASSEMBLYITEM PART NOPART NO. QTY 50IN ROTARY MOWER ASSEMBLYContinued ITEMDESCRIPTION 60IN ROTARY MOWER ASSEMBLYITEM PART NOPART NO. QTY 60IN ROTARY MOWER ASSEMBLYContinued ITEMDESCRIPTION 50IN ROTARY KNIVES AND DISHITEM PART NODESCRIPTION 60IN ROTARY BLADE BAR AND KNIVESITEM PART NOParts Section ROTARY MOWER SPINDLE ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY ROTARY MOWER SPINDLE ASSEMBLYContinued ITEMParts Section BOOM ROTARY PIVOT ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY BOOM ROTARY PIVOT ASSEMBLYContinued ITEMParts Section 50IN FLAIL DRIVE ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 50IN FLAIL DRIVE ASSEMBLYContinued ITEMParts Section 50IN FLAIL MOWER ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 50IN FLAIL MOWER ASSEMBLYContinued ITEMParts Section 63IN FLAIL DRIVE ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 63IN FLAIL DRIVE ASSEMBLYContinued ITEMParts Section 63IN FLAIL MOWER ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 63IN FLAIL MOWER ASSEMBLYContinued ITEMParts Section BOOM FLAIL PIVOT ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY BOOM FLAIL PIVOT ASSEMBLYContinued ITEMDESCRIPTION 3IN X 10IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION 3IN X 18IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION 3-1/2INX 20IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION 4IN X 9IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION 4IN X 20IN WELDED CYLINDER BREAKDOWNITEM PART NODESCRIPTION RESERVOIR TANK FILTER ASSEMBLYITEM PART NOParts Section FRONT HYDRAULIC PUMPCOMMON LYNX 2011 Alamo Group IncPART NO. QTY FRONT HYDRAULIC PUMPContinued ITEMParts Section 50IN AND 60IN ROTARY MOTOR BREAKDOWNCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 50IN AND 60IN ROTARY MOTOR BREAKDOWNContinued ITEMParts Section 50IN AND 63IN FLAIL MOTOR BREAKDOWNCOMMON LYNX 2011 Alamo Group IncPART NO. QTY 50IN AND 63IN FLAIL MOTOR BREAKDOWNContinued ITEMParts Section COOLER OPTIONCOMMON LYNX 2011 Alamo Group IncPART NO. QTY COOLER OPTIONContinued ITEMDESCRIPTION PUMP AND GRILL GUARD OPTIONSITEM PART NO. QTYDESCRIPTION MANUAL LIFT VALVE SWITCH BOXITEM PART NOParts Section MANUAL LIFT VALVE SCHEMATICCOMMON LYNX 2011 Alamo Group IncDESCRIPTION SOLENOID SWITCH BOX AND WIRINGITEM PART NODESCRIPTION ON-OFFVALVE ASSEMBLYITEM PART NOParts Section ON-OFFVALVE HYDRAULIC SCHEMATICCOMMON LYNX 2011 Alamo Group IncParts Section NOTESCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER HEADCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER ASSEMBLYCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER OPERATIONCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER OPERATION - CONTINUEDCOMMON LYNX 2011 Alamo Group IncParts Section CLEAN CUTTER MAINTENANCECOMMON LYNX 2011 Alamo Group IncDESCRIPTION CLEAN CUTTER BLADE AND TEETH PARTSITEM PART NOParts Section CARBIDE TIP REPLACEMENTCOMMON LYNX 2011 Alamo Group IncParts Section NOTESCOMMON LYNX 2011 Alamo Group IncParts Section FIRE SUPRESSION SYSTEMCOMMON LYNX 2011 Alamo Group IncParts Section FIRE SUPRESSION SYSTEM PARTSCOMMON LYNX 2011 Alamo Group IncPART NO. QTY FIRE SUPRESSION SYSTEM PARTSContinued ITEMParts Section FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATICCOMMON LYNX 2011 Alamo Group IncParts Section WETCUTCOMMON LYNX 2011 Alamo Group IncDESCRIPTION WETCUT 50 GALLON TANK MOUNTITEM PART NODESCRIPTION WETCUT 100 OR 150 GALLON TANK MOUNTITEM PART NOParts Section WETCUT TANK PLUMBINGCOMMON LYNX 2011 Alamo Group IncPART NO. QTY WETCUT TANK PLUMBINGContinued ITEMParts Section WETCUT SPRAYER HEAD ASSEMBLYCOMMON LYNX 2011 Alamo Group IncPART NO. QTY WETCUT SPRAYER HEAD ASSEMBLYContinued ITEMParts Section WETCUT CABLESCOMMON LYNX 2011 Alamo Group IncWarranty Section WARRANTY SECTIONPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTENDBEYOND THOSE EXPRESSED HEREIN SAFETY IS YOU ONE LAST WORDThis manual cannot possibly cover all of the TO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation