Last Updated - 5/17/11
PARTS LISTING WITH ASSEMBLY INSTRUCTIONS
LYNX ASSEMBLIES 2011
Tiger Corporation
TO THE OWNER / OPERATOR / DEALER
Tiger Corporation
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CAUTION – YOUR SAFETY IS AT RISK
TABLE OF CONTENTS
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Page
SAFETY SECTION
SAFETY
General Safety Instructions and Practices
SAFETY
LEA EL INSTRUCTIVO
SAFETY
DANGER
Bengal Boom Safety Section
SAFETY
Bengal Boom Safety Section
SAFETY
sure you abide by the following rules
DANGER DANGER
SAFETY
DANGER
SAFETY
DANGER
DANGER
BLADES. SGM-10 Bengal Boom Safety Section
SAFETY
DANGER
DANGER
DANGER DANGER
SAFETY
DANGER
“Wait a minute...Save a life!”
DANGER
SAFETY
DANGER
limits. SBM-8
DEALER
SEE YOUR
SAFETY
PART NO LOCATION 002369 HYDRAULIC TANK
SAFETY
00725746 INSIDE OF CAB 00769737 MOWER DECK
PART NO LOCATION 00758194 MOWER DECK 02962764
SAFETY
MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765
MAIN FRAME 02965262 HYDRAULIC TANK
PART NO LOCATION 02967668 MOWER DECK
SAFETY
02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB
22645 INSIDE OF CAB 22839 MOWER DECK
PART NO LOCATION 22840 INSIDE OF CAB
SAFETY
24028 MOWER DECK 25387 INSIDE OF CAB
10” x 5.5”
PART NO LOCATION 27001 INSIDE OF CAB
SAFETY
31935 INSIDE OF CAB 32707 HYDRAULIC TANK
42350 MOWER DECK
PART NO LOCATION 32708 HYDRAULIC TANK
SAFETY
32709 INSIDE OF CAB 33224 MOWER DECK
33438 MAIN BOOM
PART NO LOCATION 33302 INSIDE OF CAB
SAFETY
33743 INSIDE OF CAB
PART NO LOCATION RED REFLECTIVE TAPE MOWER DECK
SAFETY
AMBER REFLECTIVE TAPE MOWER DECK
6T3217 MOWER DECK 6T3219 INSIDE OF CAB
PART NO LOCATION 6T3221 INSIDE OF CAB
SAFETY
6T3222 INSIDE OF CAB 6T3224 MOWER DECK
6T3225 INSIDE OF CAB
PART NO LOCATION 6T3230 INSIDE OF CAB
SAFETY
6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK
6T3234 INSIDE OF CAB 6T3236 MOWER DECK
PART NO LOCATION 6T3237 INSIDE OF CAB
SAFETY
6T3241 INSIDE OF CAB 34206 INSIDE OF CAB
6T3243 INSIDE OF CAB 6T3249A MOWER DECK
TB1011 MOWER DECK 34852 HYDRAULIC TANK
SAFETY
ITEM
SAFETY
PART NO
DESCRIPTION
Employer-EmployeeOperator Regulations
SAFETY FEDERAL LAWS AND REGULATIONS
This Act Seeks
DUTIES
Bengal Boom Safety Section
SAFETY
JD5101E - LYNX
ASSEMBLY SECTION
TRACTOR PREPARATION
ASSEMBLY
CRANKSHAFT ADAPTER
DRIVESHAFT & FRONT PUMP MOUNTING
4WD FRONT TIRE ADJUSTMENT
ADJUSTING REAR WHEELS
ASSEMBLY
ASM-B-0001
MAIN FRAME INSTALLATION
ASSEMBLY POLYCARBONATE SAFETY WINDOW
ASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS
MID MOUNT VALVE UNITS
ASSEMBLY CABLE CONTROL LEVER STAND
VALVE MOUNTING
ASSEMBLY SWITCH BOX WIRING
ASM-JD-0064
ASSEMBLY VALVE PLUMBING SVC ONLY UNITS
SVCMID-MOUNT
ASSEMBLY VALVE PLUMBING WITH MID-MOUNTVALVE
MANUAL SWITCH BOX MOUNTING
ASSEMBLY MANUAL LIFT VALVE PORTS
ASM-C-0057
ASM-C-0053
ASSEMBLY HOSE AND WIRE ROUTING
FILLING HYDRAULIC RESERVOIR
ASSEMBLY HYDRAULIC TANK INSTALLATION
WHEEL SPACER WITH WHEEL WELL TANK
ASM-C-0004hydroresrv
GENERAL HOSE INSTALLATION
ASSEMBLY INSTALLING O-RINGFITTINGS
HOSE COVERING
ASM-C-0056
ASSEMBLY REAR STOW LYNX HOSE ROUTING
Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp
ASSEMBLY
ASSEMBLY
TEMPERATURE GAUGE MOUNTING OPTIONAL
SINGLE COLUMN BOOM REST MOUNTING
ASSEMBLY WHEEL WEIGHT MOUNTING
AXLE BRACE MOUNTING
ASSEMBLY 3-POINTBOOM REST MOUNTING
C-0054
ASM-JD-0072
DECK ATTACHMENT
ASSEMBLY MAIN BOOM INSTALLATION
ASM-C-0013
ASM-C-0060
MOWER TESTING
ASSEMBLY FINAL PREPARATION FOR OPERATION
Operation Section
OPERATION SECTION
OPERATION
1.OPERATOR REQUIREMENTS
OPERATION
OPERATION
PERSONAL PROTECTIVE EQUIPMENT PPE
OPERATION
2.TRACTOR REQUIREMENTS
OPERATION
Tractor Requirements and Capabilities
OPERATION
OPERATION
2.3 Tractor Lighting and SMV Emblem
OPS-B-0017
OPERATION
3.GETTING ON AND OFF THE TRACTOR
OPERATION
2.4 Tractor Ballast
OPERATION
OPERATION
3.1 Boarding the Tractor
3.2 Dismounting the Tractor
OPERATION
4.STARTING THE TRACTOR
OPERATION
6.PRE-OPERATIONINSPECTION AND SERVICE
5.CONNECTING ATTACHING HEADS TO THE BOOM
OPERATION
OPERATION
OPERATION
OPERATION
Boom
6.2 Boom Unit Pre-OperationInspection and Service
6.1 Tractor Pre-OperationInspection/Service
OPERATION
OPERATION
OPERATION
BOOM ARM ASSEMBLY
OPERATION
OPS-B-0023_D
OPERATION
OPERATION
HYDRAULIC PUMP/OIL RESERVOIR
OPERATION
FRAME ASSEMBLY
OPERATION
OPERATION
OPERATION
FLAIL HEAD INSPECTION
OPERATION
OPERATION
6.3 Cutting Component Inspection
OPERATION
OPERATION
•Any cracks are visible, or
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
Tractor PRE-OPERATIONInspection
OPERATION
OPERATION
OPERATION
Boom PRE-OPERATIONInspection
OPERATION
DO NOT OPERATE an UNSAFE TRACTOR or MOWER
OPERATION
OPERATION
Cable Controlled Mowers
OPERATION
6.4 Switchbox
OPERATION
OPERATION
OPERATION
LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM
LEVER #3 DECK ROLL
OPERATION
OPERATION
LEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD
Boom
OPERATION
7.Joystick Controlled Mowers
OPERATION
OPERATION
7.1 Switch Box and Joystick Control
OPERATION
OPERATION
OPERATION
Joystick Control
OPERATION
OPERATION
JOYSTICK FWD/BACK MOVES MAIN BOOM
JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM
OPERATION
8.DRIVING THE TRACTOR AND IMPLEMENT
OPERATION
OPERATION
OPERATION
Boom
OPERATION
OPERATION
8.1 Starting the Tractor
OPERATION
8.2 Brake and Differential Lock Setting
OPERATION
OPS-U-0013
OPERATION
OPERATION
8.3 Driving the Tractor and Boom
OPS-B-0006
OPERATION
9.OPERATING THE BOOM UNIT AND ATTACHED HEAD
OPERATION
OPERATION
OPERATION
9.1 Foreign Debris Hazards/Overhead Obstructions
OPERATION
OPERATION
9.2 Operating Speed and Ground Speed
9.3 Operating the Attached Mower Heads
OPERATION
OPERATION
9.4 Mower Operation
9.5 50” & 60” Boom Rotary
OPERATION
OPERATION
jobs
OPERATION
OPERATION
9.6 50” Boom Flail
OPERATION
OPERATION
9.7 63” Boom Flail
OPERATION
OPERATION
Boom
11.TRANSPORTING THE TRACTOR AND IMPLEMENT
10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE
OPERATION
OPERATION
OPERATION
OPERATION
11.2 Transporting on Public Roadways
OPERATION
OPERATION
Boom
OPERATION
OPERATION
11.3 Hauling the Tractor and Implement
OPERATION
OPERATION
Boom
OPERATION
OPERATION
Maintenance Section
MAINTENANCE SECTION
MAINTENANCE
MAINTENANCE
Maintenance Precautions
General Instructions
MAINTENANCE
MAINTENANCE
Boom
Daily or Every 8 Hours
Regular Maintenance
MAINTENANCE
MAINTENANCE
WEEKLY OR EVERY 50 HOURS
WEEKLY OR EVERY 40 HOURS
MONTHLY OR EVERY 150 HOURS
YEARLY OR EVERY 500 HOURS
MAINTENANCE
TROUBLESHOOTING
MAINTENANCE
Vibration
MAINTENANCE
TROUBLESHOOTING CONTINUED
MAINTENANCE
Motor runs but
MAINTENANCE
MAINTENANCE
MAINTENANCE
LUBRICATION RECOMMENDATIONS
MAINTENANCE
General Specification
GRAFFITI REMOVAL
POLYCARBONATE CARE & MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
DETAILED MAINTENANCE
MAINTENANCE
MAINTENANCE
GREASING CUTTER SHAFT-FLAILMOWERS
MAINTENANCE
DETAILED MAINTENANCE
GREASING GROUND ROLLER SHAFT-FLAIL
ADJUSTING/CHECKING BELT TENSION
TIGHTENING KNIFE BOLTS AND DISK BOLTS
MAINTENANCE
GREASING POINTS ON BOOM AND PIVOT
DECK STOP ADJUSTMENT
GREASING SPINDLE
MAINTENANCE
GREASING PUMP DRIVE SHAFT COUPLER
TIGHTENING SPINDLE BOLTS
MAINTENANCE
MAINTENANCE
GREASING THE BOOM SWIVEL
DRIVE SHAFT YOKE, U-JOINTSTUB SHAFT
MAINTENANCE
MAINTENANCE
BALL VALVES
GREASING BOOM CYLINDERS PIVOT POINTS
MAINTENANCE
MAINTENANCE
MAINTENANCE
Blades
MAINTENANCE
REPLACEMENT OF ROTARY DISK/BLADE BAR
ROTARY KNIFE REPLACEMENT
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
Flail Blades Inspection
MAINTENANCE
MAINTENANCE
Blade Pins and D-RingInspection
MAINTENANCE
MAINTENANCE
Flail Axe Blades Inspection
Never attempt to sharpen blades
MAINTENANCE
MAINTENANCE
Flail Axe Blade Bolt Inspection
63” BOOM FLAIL KNIFE REPLACEMENT
50” FLAIL KNIFE BLADE REPLACEMENT
MAINTENANCE
MAINTENANCE
MAINTENANCE
THE SPINDLE ASSEMBLY
MAINTENANCE
Maintenance Section
BEARING ADJUSTMENT
BEARING INSTALLATION
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
Boom
See illustration on next page
CUTTERSHAFT BEARING REPLACEMENT
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
MAINTENANCE
DAILY MAINTENANCE SCHEDULE
MAINTENANCE
JD 5101E LYNX BOOM
PARTS SECTION
NOTES
PART NAME INDEX
JD5101E LYNX
NOTES
2011 Alamo Group Inc
Parts Section
JD5101E LYNX
PARTS ORDERING GUIDE
2011 Alamo Group Inc
Parts Section
ITEM
TRACTOR MOUNT KIT
PART NO
DESCRIPTION
Continued
TRACTOR MOUNT KIT
ITEM
PART NO. QTY
JD5101E LYNX
TRACTOR MOUNT KIT - HYDRAULICS
2011 Alamo Group Inc
Parts Section
Continued
TRACTOR MOUNT KIT - HYDRAULICS
ITEM
PART NO. QTY
ITEM
TRACTOR MOUNT KIT, WHEEL WELL TANK
PART NO
DESCRIPTION
Continued
TRACTOR MOUNT KIT, WHEEL WELL TANK
ITEM
PART NO. QTY
JD5101E LYNX
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS
2011 Alamo Group Inc
Parts Section
Continued
TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS
ITEM
PART NO. QTY
ITEM
TRACTOR MOUNT KIT, LOADER
PART NO
DESCRIPTION
Continued
TRACTOR MOUNT KIT, LOADER
ITEM
PART NO. QTY
JD5101E LYNX
TRACTOR MOUNT KIT, LOADER - HYDRAULICS
2011 Alamo Group Inc
Parts Section
Continued
TRACTOR MOUNT KIT, LOADER - HYDRAULICS
ITEM
PART NO. QTY
JD5101E LYNX
BOOM MOUNT KIT
2011 Alamo Group Inc
Parts Section
Continued
BOOM MOUNT KIT
ITEM
PART NO. QTY
ITEM
BOOMREST, 3-POINTSTOW
PART NO. QTY
DESCRIPTION
JD5101E LYNX
NOTES
2011 Alamo Group Inc
Parts Section
JD5101E LYNX
BOOMREST, SINGLE COLUMN
2011 Alamo Group Inc
Parts Section
Continued
BOOMREST, SINGLE COLUMN
ITEM
PART NO. QTY
ITEM
4 SPOOL CABLE CONTROL MOUNT - SCV ONLY
PART NO
DESCRIPTION
ITEM
4 SPOOL CABLE CONTROL MOUNT - MID-MOUNTVALVE
PART NO
DESCRIPTION
ITEM
CABLE MANUAL LIFT VALVE - 4 SPOOL
PART NO
DESCRIPTION
Continued
CABLE MANUAL LIFT VALVE - 4 SPOOL
ITEM
PART NO. QTY
JD5101E LYNX
CABLE MANUAL LIFT VALVE BREAKDOWN -
2011 Alamo Group Inc
Parts Section
Continued
CABLE MANUAL LIFT VALVE BREAKDOWN -
ITEM
PART NO. QTY
JD5101E LYNX
CABLE MANUAL LIFT VALVE BREAKDOWN -
2011 Alamo Group Inc
Parts Section
Continued
CABLE MANUAL LIFT VALVE BREAKDOWN -
ITEM
PART NO. QTY
ITEM
POLYCARBONATE SAFETY WINDOW
PART NO
DESCRIPTION
ITEM
WHEEL SPACER
PART NO
DESCRIPTION
ITEM
WHEEL WEIGHT
PART NO
DESCRIPTION
PARTS SECTION
COMMON LYNX BOOM
NOTES
PARTS ORDERING GUIDE
PART NAME INDEX
FIRE SUPRESSION SYSTEM
PART NAME INDEX
COMMON LYNX
PARTS ORDERING GUIDE
2011 Alamo Group Inc
Parts Section
COMMON LYNX
NOTES
2011 Alamo Group Inc
Parts Section
ITEM
BOOM HOSE ROUTING
PART NO
DESCRIPTION
COMMON LYNX
BOOM ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
BOOM ASSEMBLY
ITEM
PART NO. QTY
ITEM
50IN ROTARY MOWER ASSEMBLY
PART NO
DESCRIPTION
Continued
50IN ROTARY MOWER ASSEMBLY
ITEM
PART NO. QTY
ITEM
60IN ROTARY MOWER ASSEMBLY
PART NO
DESCRIPTION
Continued
60IN ROTARY MOWER ASSEMBLY
ITEM
PART NO. QTY
ITEM
50IN ROTARY KNIVES AND DISH
PART NO
DESCRIPTION
ITEM
60IN ROTARY BLADE BAR AND KNIVES
PART NO
DESCRIPTION
COMMON LYNX
ROTARY MOWER SPINDLE ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
ROTARY MOWER SPINDLE ASSEMBLY
ITEM
PART NO. QTY
COMMON LYNX
BOOM ROTARY PIVOT ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
BOOM ROTARY PIVOT ASSEMBLY
ITEM
PART NO. QTY
COMMON LYNX
50IN FLAIL DRIVE ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
50IN FLAIL DRIVE ASSEMBLY
ITEM
PART NO. QTY
COMMON LYNX
50IN FLAIL MOWER ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
50IN FLAIL MOWER ASSEMBLY
ITEM
PART NO. QTY
COMMON LYNX
63IN FLAIL DRIVE ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
63IN FLAIL DRIVE ASSEMBLY
ITEM
PART NO. QTY
COMMON LYNX
63IN FLAIL MOWER ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
63IN FLAIL MOWER ASSEMBLY
ITEM
PART NO. QTY
COMMON LYNX
BOOM FLAIL PIVOT ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
BOOM FLAIL PIVOT ASSEMBLY
ITEM
PART NO. QTY
ITEM
3IN X 10IN WELDED CYLINDER BREAKDOWN
PART NO
DESCRIPTION
ITEM
3IN X 18IN WELDED CYLINDER BREAKDOWN
PART NO
DESCRIPTION
ITEM
3-1/2INX 20IN WELDED CYLINDER BREAKDOWN
PART NO
DESCRIPTION
ITEM
4IN X 9IN WELDED CYLINDER BREAKDOWN
PART NO
DESCRIPTION
ITEM
4IN X 20IN WELDED CYLINDER BREAKDOWN
PART NO
DESCRIPTION
ITEM
RESERVOIR TANK FILTER ASSEMBLY
PART NO
DESCRIPTION
COMMON LYNX
FRONT HYDRAULIC PUMP
2011 Alamo Group Inc
Parts Section
Continued
FRONT HYDRAULIC PUMP
ITEM
PART NO. QTY
COMMON LYNX
50IN AND 60IN ROTARY MOTOR BREAKDOWN
2011 Alamo Group Inc
Parts Section
Continued
50IN AND 60IN ROTARY MOTOR BREAKDOWN
ITEM
PART NO. QTY
COMMON LYNX
50IN AND 63IN FLAIL MOTOR BREAKDOWN
2011 Alamo Group Inc
Parts Section
Continued
50IN AND 63IN FLAIL MOTOR BREAKDOWN
ITEM
PART NO. QTY
COMMON LYNX
COOLER OPTION
2011 Alamo Group Inc
Parts Section
Continued
COOLER OPTION
ITEM
PART NO. QTY
ITEM
PUMP AND GRILL GUARD OPTIONS
PART NO. QTY
DESCRIPTION
ITEM
MANUAL LIFT VALVE SWITCH BOX
PART NO
DESCRIPTION
COMMON LYNX
MANUAL LIFT VALVE SCHEMATIC
2011 Alamo Group Inc
Parts Section
ITEM
SOLENOID SWITCH BOX AND WIRING
PART NO
DESCRIPTION
ITEM
ON-OFFVALVE ASSEMBLY
PART NO
DESCRIPTION
COMMON LYNX
ON-OFFVALVE HYDRAULIC SCHEMATIC
2011 Alamo Group Inc
Parts Section
COMMON LYNX
NOTES
2011 Alamo Group Inc
Parts Section
COMMON LYNX
CLEAN CUTTER HEAD
2011 Alamo Group Inc
Parts Section
COMMON LYNX
CLEAN CUTTER ASSEMBLY
2011 Alamo Group Inc
Parts Section
COMMON LYNX
CLEAN CUTTER OPERATION
2011 Alamo Group Inc
Parts Section
COMMON LYNX
CLEAN CUTTER OPERATION - CONTINUED
2011 Alamo Group Inc
Parts Section
COMMON LYNX
CLEAN CUTTER MAINTENANCE
2011 Alamo Group Inc
Parts Section
ITEM
CLEAN CUTTER BLADE AND TEETH PARTS
PART NO
DESCRIPTION
COMMON LYNX
CARBIDE TIP REPLACEMENT
2011 Alamo Group Inc
Parts Section
COMMON LYNX
NOTES
2011 Alamo Group Inc
Parts Section
COMMON LYNX
FIRE SUPRESSION SYSTEM
2011 Alamo Group Inc
Parts Section
COMMON LYNX
FIRE SUPRESSION SYSTEM PARTS
2011 Alamo Group Inc
Parts Section
Continued
FIRE SUPRESSION SYSTEM PARTS
ITEM
PART NO. QTY
COMMON LYNX
FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC
2011 Alamo Group Inc
Parts Section
COMMON LYNX
WETCUT
2011 Alamo Group Inc
Parts Section
ITEM
WETCUT 50 GALLON TANK MOUNT
PART NO
DESCRIPTION
ITEM
WETCUT 100 OR 150 GALLON TANK MOUNT
PART NO
DESCRIPTION
COMMON LYNX
WETCUT TANK PLUMBING
2011 Alamo Group Inc
Parts Section
Continued
WETCUT TANK PLUMBING
ITEM
PART NO. QTY
COMMON LYNX
WETCUT SPRAYER HEAD ASSEMBLY
2011 Alamo Group Inc
Parts Section
Continued
WETCUT SPRAYER HEAD ASSEMBLY
ITEM
PART NO. QTY
COMMON LYNX
WETCUT CABLES
2011 Alamo Group Inc
Parts Section
Warranty Section
WARRANTY SECTION
Page
THERE ARE NO WARRANTIES WHICH EXTEND
WARRANTY INFORMATION
BEYOND THOSE EXPRESSED HEREIN
ONE LAST WORD
SAFETY IS YOU
This manual cannot possibly cover all of the
OWNER REQUIREMENTS
TO THE OWNER / OPERATOR / DEALER
OPERATOR REQUIREMENTS
Printed in USA Tiger Corporation