Manuals / Tiger Products Co., Ltd / Lawn and Garden / Lawn Mower

Tiger Products Co., Ltd 5083E, 5093E manual Assembly Section, JD5101E - LYNX

Models: 5101E 5093E 5083E

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JD5101E - LYNX

ASSEMBLY SECTION

Assembly Section 2-1

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Tiger Products Co., Ltd 5083E, 5093E manual Assembly Section, JD5101E - LYNX

Contents

Last Updated - 5/17/11 PARTS LISTING WITH ASSEMBLY INSTRUCTIONSLYNX ASSEMBLIES 2011 Tiger CorporationTO THE OWNER / OPERATOR / DEALER Tiger Corporation FORWARDPage CAUTION – YOUR SAFETY IS AT RISK TABLE OF CONTENTSThis symbol means When you see this symbol, read andPage SAFETY SECTION SAFETYGeneral Safety Instructions and Practices SAFETYSAFETY LEA EL INSTRUCTIVODANGER Bengal Boom Safety Section SAFETYSAFETY Bengal Boom Safety Sectionsure you abide by the following rules DANGER DANGER SAFETYDANGER SAFETYDANGER DANGERBLADES. SGM-10 Bengal Boom Safety Section SAFETYDANGER DANGERDANGER DANGER SAFETYDANGER “Wait a minute...Save a life!”DANGER SAFETYDANGER limits. SBM-8SEE YOUR DEALERSAFETY SAFETY PART NO LOCATION 002369 HYDRAULIC TANK00725746 INSIDE OF CAB 00769737 MOWER DECK PART NO LOCATION 00758194 MOWER DECK 02962764 SAFETYMAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANKPART NO LOCATION 02967668 MOWER DECK SAFETY02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB 22645 INSIDE OF CAB 22839 MOWER DECKPART NO LOCATION 22840 INSIDE OF CAB SAFETY24028 MOWER DECK 25387 INSIDE OF CAB 10” x 5.5”PART NO LOCATION 27001 INSIDE OF CAB SAFETY31935 INSIDE OF CAB 32707 HYDRAULIC TANK 42350 MOWER DECKPART NO LOCATION 32708 HYDRAULIC TANK SAFETY32709 INSIDE OF CAB 33224 MOWER DECK 33438 MAIN BOOMSAFETY PART NO LOCATION 33302 INSIDE OF CAB33743 INSIDE OF CAB PART NO LOCATION RED REFLECTIVE TAPE MOWER DECK SAFETYAMBER REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CABPART NO LOCATION 6T3221 INSIDE OF CAB SAFETY6T3222 INSIDE OF CAB 6T3224 MOWER DECK 6T3225 INSIDE OF CABPART NO LOCATION 6T3230 INSIDE OF CAB SAFETY6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3234 INSIDE OF CAB 6T3236 MOWER DECKPART NO LOCATION 6T3237 INSIDE OF CAB SAFETY6T3241 INSIDE OF CAB 34206 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECKTB1011 MOWER DECK 34852 HYDRAULIC TANK SAFETYITEM SAFETYPART NO DESCRIPTIONEmployer-EmployeeOperator Regulations SAFETY FEDERAL LAWS AND REGULATIONSThis Act Seeks DUTIESBengal Boom Safety Section SAFETYJD5101E - LYNX ASSEMBLY SECTIONTRACTOR PREPARATION ASSEMBLYCRANKSHAFT ADAPTER DRIVESHAFT & FRONT PUMP MOUNTING4WD FRONT TIRE ADJUSTMENT ADJUSTING REAR WHEELSASSEMBLY ASM-B-0001MAIN FRAME INSTALLATION ASSEMBLY POLYCARBONATE SAFETY WINDOWASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS MID MOUNT VALVE UNITS ASSEMBLY CABLE CONTROL LEVER STANDASSEMBLY SWITCH BOX WIRING VALVE MOUNTINGASM-JD-0064 ASSEMBLY VALVE PLUMBING SVC ONLY UNITS SVCMID-MOUNT ASSEMBLY VALVE PLUMBING WITH MID-MOUNTVALVEMANUAL SWITCH BOX MOUNTING ASSEMBLY MANUAL LIFT VALVE PORTSASM-C-0057 ASM-C-0053ASSEMBLY HOSE AND WIRE ROUTING FILLING HYDRAULIC RESERVOIR ASSEMBLY HYDRAULIC TANK INSTALLATIONWHEEL SPACER WITH WHEEL WELL TANK ASM-C-0004hydroresrvGENERAL HOSE INSTALLATION ASSEMBLY INSTALLING O-RINGFITTINGSHOSE COVERING ASM-C-0056ASSEMBLY REAR STOW LYNX HOSE ROUTING Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clamp ASSEMBLYASSEMBLY TEMPERATURE GAUGE MOUNTING OPTIONALSINGLE COLUMN BOOM REST MOUNTING ASSEMBLY WHEEL WEIGHT MOUNTINGAXLE BRACE MOUNTING ASSEMBLY 3-POINTBOOM REST MOUNTINGC-0054 ASM-JD-0072DECK ATTACHMENT ASSEMBLY MAIN BOOM INSTALLATIONASM-C-0013 ASM-C-0060MOWER TESTING ASSEMBLY FINAL PREPARATION FOR OPERATIONOperation Section OPERATION SECTIONOPERATION 1.OPERATOR REQUIREMENTS OPERATIONOPERATION PERSONAL PROTECTIVE EQUIPMENT PPEOPERATION 2.TRACTOR REQUIREMENTSOPERATION Tractor Requirements and CapabilitiesOPERATION OPERATION2.3 Tractor Lighting and SMV Emblem OPS-B-0017OPERATION 3.GETTING ON AND OFF THE TRACTOROPERATION 2.4 Tractor BallastOPERATION OPERATION3.1 Boarding the Tractor 3.2 Dismounting the Tractor4.STARTING THE TRACTOR OPERATIONOPERATION 6.PRE-OPERATIONINSPECTION AND SERVICE 5.CONNECTING ATTACHING HEADS TO THE BOOMOPERATION OPERATIONOPERATION OPERATIONBoom 6.2 Boom Unit Pre-OperationInspection and Service 6.1 Tractor Pre-OperationInspection/ServiceOPERATION OPERATIONOPERATION BOOM ARM ASSEMBLYOPERATION OPS-B-0023_DOPERATION OPERATIONHYDRAULIC PUMP/OIL RESERVOIR FRAME ASSEMBLY OPERATIONOPERATION OPERATION OPERATIONFLAIL HEAD INSPECTION OPERATION OPERATION6.3 Cutting Component Inspection OPERATION OPERATION•Any cracks are visible, or DO NOT OPERATE an UNSAFE TRACTOR or MOWER Tractor PRE-OPERATIONInspectionOPERATION OPERATIONOPERATION Boom PRE-OPERATIONInspectionOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWEROPERATION OPERATIONCable Controlled Mowers 6.4 Switchbox OPERATIONOPERATION OPERATION OPERATIONLEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #3 DECK ROLLOPERATION OPERATIONLEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD Boom7.Joystick Controlled Mowers OPERATIONOPERATION 7.1 Switch Box and Joystick Control OPERATIONOPERATION OPERATION OPERATIONJoystick Control OPERATION OPERATIONJOYSTICK FWD/BACK MOVES MAIN BOOM JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM8.DRIVING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION OPERATION OPERATIONBoom OPERATION OPERATION8.1 Starting the Tractor OPERATION 8.2 Brake and Differential Lock SettingOPERATION OPS-U-0013OPERATION OPERATION8.3 Driving the Tractor and Boom OPS-B-00069.OPERATING THE BOOM UNIT AND ATTACHED HEAD OPERATIONOPERATION OPERATION OPERATION9.1 Foreign Debris Hazards/Overhead Obstructions OPERATION OPERATION9.2 Operating Speed and Ground Speed 9.3 Operating the Attached Mower HeadsOPERATION OPERATION9.4 Mower Operation 9.5 50” & 60” Boom RotaryOPERATION OPERATIONjobs OPERATION OPERATION9.6 50” Boom Flail OPERATION OPERATION9.7 63” Boom Flail OPERATION OPERATIONBoom 11.TRANSPORTING THE TRACTOR AND IMPLEMENT 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGEOPERATION OPERATIONOPERATION OPERATION11.2 Transporting on Public Roadways OPERATION OPERATIONBoom OPERATION OPERATION11.3 Hauling the Tractor and Implement OPERATION OPERATIONBoom OPERATION OPERATIONMaintenance Section MAINTENANCE SECTIONMAINTENANCE MAINTENANCEMaintenance Precautions General InstructionsMAINTENANCE MAINTENANCEBoom Daily or Every 8 Hours Regular MaintenanceMAINTENANCE MAINTENANCEWEEKLY OR EVERY 50 HOURS WEEKLY OR EVERY 40 HOURSMONTHLY OR EVERY 150 HOURS YEARLY OR EVERY 500 HOURSMAINTENANCE TROUBLESHOOTINGMAINTENANCE VibrationMAINTENANCE TROUBLESHOOTING CONTINUEDMAINTENANCE Motor runs butMAINTENANCE MAINTENANCEMAINTENANCE LUBRICATION RECOMMENDATIONSMAINTENANCE General SpecificationGRAFFITI REMOVAL POLYCARBONATE CARE & MAINTENANCEMAINTENANCE MAINTENANCEDETAILED MAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCE GREASING CUTTER SHAFT-FLAILMOWERSMAINTENANCE DETAILED MAINTENANCEGREASING GROUND ROLLER SHAFT-FLAIL ADJUSTING/CHECKING BELT TENSIONTIGHTENING KNIFE BOLTS AND DISK BOLTS MAINTENANCEGREASING POINTS ON BOOM AND PIVOT DECK STOP ADJUSTMENTGREASING SPINDLE MAINTENANCEGREASING PUMP DRIVE SHAFT COUPLER TIGHTENING SPINDLE BOLTSMAINTENANCE MAINTENANCEGREASING THE BOOM SWIVEL DRIVE SHAFT YOKE, U-JOINTSTUB SHAFTMAINTENANCE MAINTENANCEBALL VALVES GREASING BOOM CYLINDERS PIVOT POINTSMAINTENANCE MAINTENANCEBlades MAINTENANCEMAINTENANCE REPLACEMENT OF ROTARY DISK/BLADE BAR ROTARY KNIFE REPLACEMENTMAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEFlail Blades Inspection MAINTENANCE MAINTENANCEBlade Pins and D-RingInspection MAINTENANCE MAINTENANCEFlail Axe Blades Inspection Never attempt to sharpen bladesMAINTENANCE MAINTENANCEFlail Axe Blade Bolt Inspection 63” BOOM FLAIL KNIFE REPLACEMENT 50” FLAIL KNIFE BLADE REPLACEMENTMAINTENANCE MAINTENANCEMAINTENANCE THE SPINDLE ASSEMBLYMAINTENANCE Maintenance SectionBEARING ADJUSTMENT BEARING INSTALLATIONMAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEBoom See illustration on next page CUTTERSHAFT BEARING REPLACEMENTMAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCEDAILY MAINTENANCE SCHEDULE MAINTENANCEMAINTENANCE JD 5101E LYNX BOOM PARTS SECTIONNOTES PART NAME INDEX JD5101E LYNX NOTES2011 Alamo Group Inc Parts SectionJD5101E LYNX PARTS ORDERING GUIDE2011 Alamo Group Inc Parts SectionITEM TRACTOR MOUNT KITPART NO DESCRIPTIONContinued TRACTOR MOUNT KITITEM PART NO. QTYJD5101E LYNX TRACTOR MOUNT KIT - HYDRAULICS2011 Alamo Group Inc Parts SectionContinued TRACTOR MOUNT KIT - HYDRAULICSITEM PART NO. QTYITEM TRACTOR MOUNT KIT, WHEEL WELL TANKPART NO DESCRIPTIONContinued TRACTOR MOUNT KIT, WHEEL WELL TANKITEM PART NO. QTYJD5101E LYNX TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICS2011 Alamo Group Inc Parts SectionContinued TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICSITEM PART NO. QTYITEM TRACTOR MOUNT KIT, LOADERPART NO DESCRIPTIONContinued TRACTOR MOUNT KIT, LOADERITEM PART NO. QTYJD5101E LYNX TRACTOR MOUNT KIT, LOADER - HYDRAULICS2011 Alamo Group Inc Parts SectionContinued TRACTOR MOUNT KIT, LOADER - HYDRAULICSITEM PART NO. QTYJD5101E LYNX BOOM MOUNT KIT2011 Alamo Group Inc Parts SectionContinued BOOM MOUNT KITITEM PART NO. QTYITEM BOOMREST, 3-POINTSTOWPART NO. QTY DESCRIPTIONJD5101E LYNX NOTES2011 Alamo Group Inc Parts SectionJD5101E LYNX BOOMREST, SINGLE COLUMN2011 Alamo Group Inc Parts SectionContinued BOOMREST, SINGLE COLUMNITEM PART NO. QTYITEM 4 SPOOL CABLE CONTROL MOUNT - SCV ONLYPART NO DESCRIPTIONITEM 4 SPOOL CABLE CONTROL MOUNT - MID-MOUNTVALVEPART NO DESCRIPTIONITEM CABLE MANUAL LIFT VALVE - 4 SPOOLPART NO DESCRIPTIONContinued CABLE MANUAL LIFT VALVE - 4 SPOOLITEM PART NO. QTYJD5101E LYNX CABLE MANUAL LIFT VALVE BREAKDOWN -2011 Alamo Group Inc Parts SectionContinued CABLE MANUAL LIFT VALVE BREAKDOWN -ITEM PART NO. QTYJD5101E LYNX CABLE MANUAL LIFT VALVE BREAKDOWN -2011 Alamo Group Inc Parts SectionContinued CABLE MANUAL LIFT VALVE BREAKDOWN -ITEM PART NO. QTYITEM POLYCARBONATE SAFETY WINDOWPART NO DESCRIPTIONITEM WHEEL SPACERPART NO DESCRIPTIONITEM WHEEL WEIGHTPART NO DESCRIPTIONPARTS SECTION COMMON LYNX BOOMNOTES PARTS ORDERING GUIDE PART NAME INDEXFIRE SUPRESSION SYSTEM PART NAME INDEXCOMMON LYNX PARTS ORDERING GUIDE2011 Alamo Group Inc Parts SectionCOMMON LYNX NOTES2011 Alamo Group Inc Parts SectionITEM BOOM HOSE ROUTINGPART NO DESCRIPTIONCOMMON LYNX BOOM ASSEMBLY2011 Alamo Group Inc Parts SectionContinued BOOM ASSEMBLYITEM PART NO. QTYITEM 50IN ROTARY MOWER ASSEMBLYPART NO DESCRIPTIONContinued 50IN ROTARY MOWER ASSEMBLYITEM PART NO. QTYITEM 60IN ROTARY MOWER ASSEMBLYPART NO DESCRIPTIONContinued 60IN ROTARY MOWER ASSEMBLYITEM PART NO. QTYITEM 50IN ROTARY KNIVES AND DISHPART NO DESCRIPTIONITEM 60IN ROTARY BLADE BAR AND KNIVESPART NO DESCRIPTIONCOMMON LYNX ROTARY MOWER SPINDLE ASSEMBLY2011 Alamo Group Inc Parts SectionContinued ROTARY MOWER SPINDLE ASSEMBLYITEM PART NO. QTYCOMMON LYNX BOOM ROTARY PIVOT ASSEMBLY2011 Alamo Group Inc Parts SectionContinued BOOM ROTARY PIVOT ASSEMBLYITEM PART NO. QTYCOMMON LYNX 50IN FLAIL DRIVE ASSEMBLY2011 Alamo Group Inc Parts SectionContinued 50IN FLAIL DRIVE ASSEMBLYITEM PART NO. QTYCOMMON LYNX 50IN FLAIL MOWER ASSEMBLY2011 Alamo Group Inc Parts SectionContinued 50IN FLAIL MOWER ASSEMBLYITEM PART NO. QTYCOMMON LYNX 63IN FLAIL DRIVE ASSEMBLY2011 Alamo Group Inc Parts SectionContinued 63IN FLAIL DRIVE ASSEMBLYITEM PART NO. QTYCOMMON LYNX 63IN FLAIL MOWER ASSEMBLY2011 Alamo Group Inc Parts SectionContinued 63IN FLAIL MOWER ASSEMBLYITEM PART NO. QTYCOMMON LYNX BOOM FLAIL PIVOT ASSEMBLY2011 Alamo Group Inc Parts SectionContinued BOOM FLAIL PIVOT ASSEMBLYITEM PART NO. QTYITEM 3IN X 10IN WELDED CYLINDER BREAKDOWNPART NO DESCRIPTIONITEM 3IN X 18IN WELDED CYLINDER BREAKDOWNPART NO DESCRIPTIONITEM 3-1/2INX 20IN WELDED CYLINDER BREAKDOWNPART NO DESCRIPTIONITEM 4IN X 9IN WELDED CYLINDER BREAKDOWNPART NO DESCRIPTIONITEM 4IN X 20IN WELDED CYLINDER BREAKDOWNPART NO DESCRIPTIONITEM RESERVOIR TANK FILTER ASSEMBLYPART NO DESCRIPTIONCOMMON LYNX FRONT HYDRAULIC PUMP2011 Alamo Group Inc Parts SectionContinued FRONT HYDRAULIC PUMPITEM PART NO. QTYCOMMON LYNX 50IN AND 60IN ROTARY MOTOR BREAKDOWN2011 Alamo Group Inc Parts SectionContinued 50IN AND 60IN ROTARY MOTOR BREAKDOWNITEM PART NO. QTYCOMMON LYNX 50IN AND 63IN FLAIL MOTOR BREAKDOWN2011 Alamo Group Inc Parts SectionContinued 50IN AND 63IN FLAIL MOTOR BREAKDOWNITEM PART NO. QTYCOMMON LYNX COOLER OPTION2011 Alamo Group Inc Parts SectionContinued COOLER OPTIONITEM PART NO. QTYITEM PUMP AND GRILL GUARD OPTIONSPART NO. QTY DESCRIPTIONITEM MANUAL LIFT VALVE SWITCH BOXPART NO DESCRIPTIONCOMMON LYNX MANUAL LIFT VALVE SCHEMATIC2011 Alamo Group Inc Parts SectionITEM SOLENOID SWITCH BOX AND WIRINGPART NO DESCRIPTIONITEM ON-OFFVALVE ASSEMBLYPART NO DESCRIPTIONCOMMON LYNX ON-OFFVALVE HYDRAULIC SCHEMATIC2011 Alamo Group Inc Parts SectionCOMMON LYNX NOTES2011 Alamo Group Inc Parts SectionCOMMON LYNX CLEAN CUTTER HEAD2011 Alamo Group Inc Parts SectionCOMMON LYNX CLEAN CUTTER ASSEMBLY2011 Alamo Group Inc Parts SectionCOMMON LYNX CLEAN CUTTER OPERATION2011 Alamo Group Inc Parts SectionCOMMON LYNX CLEAN CUTTER OPERATION - CONTINUED2011 Alamo Group Inc Parts SectionCOMMON LYNX CLEAN CUTTER MAINTENANCE2011 Alamo Group Inc Parts SectionITEM CLEAN CUTTER BLADE AND TEETH PARTSPART NO DESCRIPTIONCOMMON LYNX CARBIDE TIP REPLACEMENT2011 Alamo Group Inc Parts SectionCOMMON LYNX NOTES2011 Alamo Group Inc Parts SectionCOMMON LYNX FIRE SUPRESSION SYSTEM2011 Alamo Group Inc Parts SectionCOMMON LYNX FIRE SUPRESSION SYSTEM PARTS2011 Alamo Group Inc Parts SectionContinued FIRE SUPRESSION SYSTEM PARTSITEM PART NO. QTYCOMMON LYNX FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC2011 Alamo Group Inc Parts SectionCOMMON LYNX WETCUT2011 Alamo Group Inc Parts SectionITEM WETCUT 50 GALLON TANK MOUNTPART NO DESCRIPTIONITEM WETCUT 100 OR 150 GALLON TANK MOUNTPART NO DESCRIPTIONCOMMON LYNX WETCUT TANK PLUMBING2011 Alamo Group Inc Parts SectionContinued WETCUT TANK PLUMBINGITEM PART NO. QTYCOMMON LYNX WETCUT SPRAYER HEAD ASSEMBLY2011 Alamo Group Inc Parts SectionContinued WETCUT SPRAYER HEAD ASSEMBLYITEM PART NO. QTYCOMMON LYNX WETCUT CABLES2011 Alamo Group Inc Parts SectionWarranty Section WARRANTY SECTIONPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTENDBEYOND THOSE EXPRESSED HEREIN SAFETY IS YOU ONE LAST WORDThis manual cannot possibly cover all of the TO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation