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Tiger Products Co., Ltd 5083E, 5093E, 5101E manual

Models: 5101E 5093E 5083E

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Tiger Products Co., Ltd 5083E, 5093E, 5101E manual

Contents

LYNX ASSEMBLIES 2011 PARTS LISTING WITH ASSEMBLY INSTRUCTIONSLast Updated - 5/17/11 Tiger CorporationTO THE OWNER / OPERATOR / DEALER FORWARD Tiger CorporationPage This symbol means TABLE OF CONTENTSCAUTION – YOUR SAFETY IS AT RISK When you see this symbol, read andPage SAFETY SAFETY SECTIONSAFETY General Safety Instructions and PracticesSAFETY LEA EL INSTRUCTIVODANGER SAFETY Bengal Boom Safety SectionSAFETY Bengal Boom Safety Sectionsure you abide by the following rules SAFETY DANGER DANGERDANGER SAFETYDANGER DANGERDANGER SAFETYBLADES. SGM-10 Bengal Boom Safety Section DANGERDANGER SAFETYDANGER DANGER “Wait a minute...Save a life!”DANGER SAFETYDANGER limits. SBM-8SEE YOUR DEALERSAFETY SAFETY PART NO LOCATION 002369 HYDRAULIC TANK00725746 INSIDE OF CAB 00769737 MOWER DECK MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 SAFETYPART NO LOCATION 00758194 MOWER DECK 02962764 MAIN FRAME 02965262 HYDRAULIC TANK02971123 HYDRAULIC TANK 03200285 OUTSIDE OF CAB SAFETYPART NO LOCATION 02967668 MOWER DECK 22645 INSIDE OF CAB 22839 MOWER DECK24028 MOWER DECK 25387 INSIDE OF CAB SAFETYPART NO LOCATION 22840 INSIDE OF CAB 10” x 5.5”31935 INSIDE OF CAB 32707 HYDRAULIC TANK SAFETYPART NO LOCATION 27001 INSIDE OF CAB 42350 MOWER DECK32709 INSIDE OF CAB 33224 MOWER DECK SAFETYPART NO LOCATION 32708 HYDRAULIC TANK 33438 MAIN BOOMSAFETY PART NO LOCATION 33302 INSIDE OF CAB33743 INSIDE OF CAB AMBER REFLECTIVE TAPE MOWER DECK SAFETYPART NO LOCATION RED REFLECTIVE TAPE MOWER DECK 6T3217 MOWER DECK 6T3219 INSIDE OF CAB6T3222 INSIDE OF CAB 6T3224 MOWER DECK SAFETYPART NO LOCATION 6T3221 INSIDE OF CAB 6T3225 INSIDE OF CAB6T3231 INSIDE OF CAB 6T3233 HYDRAULIC TANK SAFETYPART NO LOCATION 6T3230 INSIDE OF CAB 6T3234 INSIDE OF CAB 6T3236 MOWER DECK6T3241 INSIDE OF CAB 34206 INSIDE OF CAB SAFETYPART NO LOCATION 6T3237 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3249A MOWER DECKSAFETY TB1011 MOWER DECK 34852 HYDRAULIC TANKPART NO SAFETYITEM DESCRIPTIONThis Act Seeks SAFETY FEDERAL LAWS AND REGULATIONSEmployer-EmployeeOperator Regulations DUTIESSAFETY Bengal Boom Safety SectionASSEMBLY SECTION JD5101E - LYNXCRANKSHAFT ADAPTER ASSEMBLYTRACTOR PREPARATION DRIVESHAFT & FRONT PUMP MOUNTINGASSEMBLY ADJUSTING REAR WHEELS4WD FRONT TIRE ADJUSTMENT ASM-B-0001ASSEMBLY POLYCARBONATE SAFETY WINDOW MAIN FRAME INSTALLATIONASSEMBLY CABLE CONTROL LEVER STAND SVC ONLY UNITS ASSEMBLY CABLE CONTROL LEVER STAND MID MOUNT VALVE UNITSASSEMBLY SWITCH BOX WIRING VALVE MOUNTINGASM-JD-0064 ASSEMBLY VALVE PLUMBING SVC ONLY UNITS ASSEMBLY VALVE PLUMBING WITH MID-MOUNTVALVE SVCMID-MOUNTASM-C-0057 ASSEMBLY MANUAL LIFT VALVE PORTSMANUAL SWITCH BOX MOUNTING ASM-C-0053ASSEMBLY HOSE AND WIRE ROUTING WHEEL SPACER WITH WHEEL WELL TANK ASSEMBLY HYDRAULIC TANK INSTALLATIONFILLING HYDRAULIC RESERVOIR ASM-C-0004hydroresrvHOSE COVERING ASSEMBLY INSTALLING O-RINGFITTINGSGENERAL HOSE INSTALLATION ASM-C-0056ASSEMBLY REAR STOW LYNX HOSE ROUTING ASSEMBLY Arrange the hoses in the clamp that attaches to the boom mounting bracket as shown above, with the 1” motor hoses closest to the bracket and the return hose closest to the boom arm. Pull the hoses snug from the swivel to the mounting bracket clamps, when main boom is still forward, and tighten the hoses in the clampTEMPERATURE GAUGE MOUNTING OPTIONAL ASSEMBLYASSEMBLY WHEEL WEIGHT MOUNTING SINGLE COLUMN BOOM REST MOUNTINGC-0054 ASSEMBLY 3-POINTBOOM REST MOUNTINGAXLE BRACE MOUNTING ASM-JD-0072ASM-C-0013 ASSEMBLY MAIN BOOM INSTALLATIONDECK ATTACHMENT ASM-C-0060ASSEMBLY FINAL PREPARATION FOR OPERATION MOWER TESTINGOPERATION SECTION Operation SectionOPERATION OPERATION OPERATION1.OPERATOR REQUIREMENTS PERSONAL PROTECTIVE EQUIPMENT PPEOPERATION 2.TRACTOR REQUIREMENTSOPERATION Tractor Requirements and Capabilities2.3 Tractor Lighting and SMV Emblem OPERATIONOPERATION OPS-B-0017OPERATION 3.GETTING ON AND OFF THE TRACTOROPERATION 2.4 Tractor Ballast3.1 Boarding the Tractor OPERATIONOPERATION 3.2 Dismounting the Tractor4.STARTING THE TRACTOR OPERATIONOPERATION OPERATION 5.CONNECTING ATTACHING HEADS TO THE BOOM6.PRE-OPERATIONINSPECTION AND SERVICE OPERATIONOPERATION OPERATIONBoom OPERATION 6.1 Tractor Pre-OperationInspection/Service6.2 Boom Unit Pre-OperationInspection and Service OPERATIONOPERATION BOOM ARM ASSEMBLYOPERATION OPS-B-0023_DOPERATION OPERATIONHYDRAULIC PUMP/OIL RESERVOIR FRAME ASSEMBLY OPERATIONOPERATION OPERATION OPERATIONFLAIL HEAD INSPECTION OPERATION OPERATION6.3 Cutting Component Inspection OPERATION OPERATION•Any cracks are visible, or OPERATION Tractor PRE-OPERATIONInspectionDO NOT OPERATE an UNSAFE TRACTOR or MOWER OPERATIONOPERATION Boom PRE-OPERATIONInspectionOPERATION DO NOT OPERATE an UNSAFE TRACTOR or MOWEROPERATION OPERATIONCable Controlled Mowers 6.4 Switchbox OPERATIONOPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM OPERATIONOPERATION LEVER #3 DECK ROLLLEVER #4 BOOM SWIVEL LEVER #5 BOOM SHIELD OPERATIONOPERATION Boom7.Joystick Controlled Mowers OPERATIONOPERATION 7.1 Switch Box and Joystick Control OPERATIONOPERATION OPERATION OPERATIONJoystick Control JOYSTICK FWD/BACK MOVES MAIN BOOM OPERATIONOPERATION JOYSTICK LEFT/RIGHT MOVES SECONDARY BOOM8.DRIVING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION OPERATION OPERATIONBoom OPERATION OPERATION8.1 Starting the Tractor OPERATION 8.2 Brake and Differential Lock SettingOPERATION OPS-U-00138.3 Driving the Tractor and Boom OPERATIONOPERATION OPS-B-00069.OPERATING THE BOOM UNIT AND ATTACHED HEAD OPERATIONOPERATION OPERATION OPERATION9.1 Foreign Debris Hazards/Overhead Obstructions 9.2 Operating Speed and Ground Speed OPERATIONOPERATION 9.3 Operating the Attached Mower Heads9.4 Mower Operation OPERATIONOPERATION 9.5 50” & 60” Boom RotaryOPERATION OPERATIONjobs OPERATION OPERATION9.6 50” Boom Flail OPERATION OPERATION9.7 63” Boom Flail OPERATION OPERATIONBoom OPERATION 10.TRACTOR, BOOM, AND ATTACHED HEAD STORAGE11.TRANSPORTING THE TRACTOR AND IMPLEMENT OPERATIONOPERATION OPERATION11.2 Transporting on Public Roadways OPERATION OPERATIONBoom OPERATION OPERATION11.3 Hauling the Tractor and Implement OPERATION OPERATIONBoom OPERATION OPERATIONMAINTENANCE SECTION Maintenance SectionMaintenance Precautions MAINTENANCEMAINTENANCE General InstructionsMAINTENANCE MAINTENANCEBoom MAINTENANCE Regular MaintenanceDaily or Every 8 Hours MAINTENANCEMONTHLY OR EVERY 150 HOURS WEEKLY OR EVERY 40 HOURSWEEKLY OR EVERY 50 HOURS YEARLY OR EVERY 500 HOURSMAINTENANCE TROUBLESHOOTINGMAINTENANCE VibrationMAINTENANCE TROUBLESHOOTING CONTINUEDMAINTENANCE Motor runs butMAINTENANCE MAINTENANCEMAINTENANCE LUBRICATION RECOMMENDATIONSMAINTENANCE General SpecificationMAINTENANCE POLYCARBONATE CARE & MAINTENANCEGRAFFITI REMOVAL MAINTENANCEDETAILED MAINTENANCE MAINTENANCEMAINTENANCE MAINTENANCE GREASING CUTTER SHAFT-FLAILMOWERSMAINTENANCE DETAILED MAINTENANCETIGHTENING KNIFE BOLTS AND DISK BOLTS ADJUSTING/CHECKING BELT TENSIONGREASING GROUND ROLLER SHAFT-FLAIL MAINTENANCEGREASING SPINDLE DECK STOP ADJUSTMENTGREASING POINTS ON BOOM AND PIVOT MAINTENANCEMAINTENANCE TIGHTENING SPINDLE BOLTSGREASING PUMP DRIVE SHAFT COUPLER MAINTENANCEMAINTENANCE DRIVE SHAFT YOKE, U-JOINTSTUB SHAFTGREASING THE BOOM SWIVEL MAINTENANCEMAINTENANCE GREASING BOOM CYLINDERS PIVOT POINTSBALL VALVES MAINTENANCEBlades MAINTENANCEMAINTENANCE MAINTENANCE ROTARY KNIFE REPLACEMENTREPLACEMENT OF ROTARY DISK/BLADE BAR MAINTENANCEMAINTENANCE MAINTENANCEFlail Blades Inspection MAINTENANCE MAINTENANCEBlade Pins and D-RingInspection Flail Axe Blades Inspection MAINTENANCEMAINTENANCE Never attempt to sharpen bladesMAINTENANCE MAINTENANCEFlail Axe Blade Bolt Inspection MAINTENANCE 50” FLAIL KNIFE BLADE REPLACEMENT63” BOOM FLAIL KNIFE REPLACEMENT MAINTENANCEMAINTENANCE THE SPINDLE ASSEMBLYMAINTENANCE Maintenance SectionMAINTENANCE BEARING INSTALLATIONBEARING ADJUSTMENT MAINTENANCEMAINTENANCE MAINTENANCEBoom MAINTENANCE CUTTERSHAFT BEARING REPLACEMENTSee illustration on next page MAINTENANCEMAINTENANCE MAINTENANCEDAILY MAINTENANCE SCHEDULE MAINTENANCEMAINTENANCE PARTS SECTION JD 5101E LYNX BOOMNOTES PART NAME INDEX 2011 Alamo Group Inc NOTESJD5101E LYNX Parts Section2011 Alamo Group Inc PARTS ORDERING GUIDEJD5101E LYNX Parts SectionPART NO TRACTOR MOUNT KITITEM DESCRIPTIONITEM TRACTOR MOUNT KITContinued PART NO. QTY2011 Alamo Group Inc TRACTOR MOUNT KIT - HYDRAULICSJD5101E LYNX Parts SectionITEM TRACTOR MOUNT KIT - HYDRAULICSContinued PART NO. QTYPART NO TRACTOR MOUNT KIT, WHEEL WELL TANKITEM DESCRIPTIONITEM TRACTOR MOUNT KIT, WHEEL WELL TANKContinued PART NO. QTY2011 Alamo Group Inc TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICSJD5101E LYNX Parts SectionITEM TRACTOR MOUNT KIT, WHEEL WELL TANK - HYDRAULICSContinued PART NO. QTYPART NO TRACTOR MOUNT KIT, LOADERITEM DESCRIPTIONITEM TRACTOR MOUNT KIT, LOADERContinued PART NO. QTY2011 Alamo Group Inc TRACTOR MOUNT KIT, LOADER - HYDRAULICSJD5101E LYNX Parts SectionITEM TRACTOR MOUNT KIT, LOADER - HYDRAULICSContinued PART NO. QTY2011 Alamo Group Inc BOOM MOUNT KITJD5101E LYNX Parts SectionITEM BOOM MOUNT KITContinued PART NO. QTYPART NO. QTY BOOMREST, 3-POINTSTOWITEM DESCRIPTION2011 Alamo Group Inc NOTESJD5101E LYNX Parts Section2011 Alamo Group Inc BOOMREST, SINGLE COLUMNJD5101E LYNX Parts SectionITEM BOOMREST, SINGLE COLUMNContinued PART NO. QTYPART NO 4 SPOOL CABLE CONTROL MOUNT - SCV ONLYITEM DESCRIPTIONPART NO 4 SPOOL CABLE CONTROL MOUNT - MID-MOUNTVALVEITEM DESCRIPTIONPART NO CABLE MANUAL LIFT VALVE - 4 SPOOLITEM DESCRIPTIONITEM CABLE MANUAL LIFT VALVE - 4 SPOOLContinued PART NO. QTY2011 Alamo Group Inc CABLE MANUAL LIFT VALVE BREAKDOWN -JD5101E LYNX Parts SectionITEM CABLE MANUAL LIFT VALVE BREAKDOWN -Continued PART NO. QTY2011 Alamo Group Inc CABLE MANUAL LIFT VALVE BREAKDOWN -JD5101E LYNX Parts SectionITEM CABLE MANUAL LIFT VALVE BREAKDOWN -Continued PART NO. QTYPART NO POLYCARBONATE SAFETY WINDOWITEM DESCRIPTIONPART NO WHEEL SPACERITEM DESCRIPTIONPART NO WHEEL WEIGHTITEM DESCRIPTIONCOMMON LYNX BOOM PARTS SECTIONNOTES PART NAME INDEX PARTS ORDERING GUIDEPART NAME INDEX FIRE SUPRESSION SYSTEM2011 Alamo Group Inc PARTS ORDERING GUIDECOMMON LYNX Parts Section2011 Alamo Group Inc NOTESCOMMON LYNX Parts SectionPART NO BOOM HOSE ROUTINGITEM DESCRIPTION2011 Alamo Group Inc BOOM ASSEMBLYCOMMON LYNX Parts SectionITEM BOOM ASSEMBLYContinued PART NO. QTYPART NO 50IN ROTARY MOWER ASSEMBLYITEM DESCRIPTIONITEM 50IN ROTARY MOWER ASSEMBLYContinued PART NO. QTYPART NO 60IN ROTARY MOWER ASSEMBLYITEM DESCRIPTIONITEM 60IN ROTARY MOWER ASSEMBLYContinued PART NO. QTYPART NO 50IN ROTARY KNIVES AND DISHITEM DESCRIPTIONPART NO 60IN ROTARY BLADE BAR AND KNIVESITEM DESCRIPTION2011 Alamo Group Inc ROTARY MOWER SPINDLE ASSEMBLYCOMMON LYNX Parts SectionITEM ROTARY MOWER SPINDLE ASSEMBLYContinued PART NO. QTY2011 Alamo Group Inc BOOM ROTARY PIVOT ASSEMBLYCOMMON LYNX Parts SectionITEM BOOM ROTARY PIVOT ASSEMBLYContinued PART NO. QTY2011 Alamo Group Inc 50IN FLAIL DRIVE ASSEMBLYCOMMON LYNX Parts SectionITEM 50IN FLAIL DRIVE ASSEMBLYContinued PART NO. QTY2011 Alamo Group Inc 50IN FLAIL MOWER ASSEMBLYCOMMON LYNX Parts SectionITEM 50IN FLAIL MOWER ASSEMBLYContinued PART NO. QTY2011 Alamo Group Inc 63IN FLAIL DRIVE ASSEMBLYCOMMON LYNX Parts SectionITEM 63IN FLAIL DRIVE ASSEMBLYContinued PART NO. QTY2011 Alamo Group Inc 63IN FLAIL MOWER ASSEMBLYCOMMON LYNX Parts SectionITEM 63IN FLAIL MOWER ASSEMBLYContinued PART NO. QTY2011 Alamo Group Inc BOOM FLAIL PIVOT ASSEMBLYCOMMON LYNX Parts SectionITEM BOOM FLAIL PIVOT ASSEMBLYContinued PART NO. QTYPART NO 3IN X 10IN WELDED CYLINDER BREAKDOWNITEM DESCRIPTIONPART NO 3IN X 18IN WELDED CYLINDER BREAKDOWNITEM DESCRIPTIONPART NO 3-1/2INX 20IN WELDED CYLINDER BREAKDOWNITEM DESCRIPTIONPART NO 4IN X 9IN WELDED CYLINDER BREAKDOWNITEM DESCRIPTIONPART NO 4IN X 20IN WELDED CYLINDER BREAKDOWNITEM DESCRIPTIONPART NO RESERVOIR TANK FILTER ASSEMBLYITEM DESCRIPTION2011 Alamo Group Inc FRONT HYDRAULIC PUMPCOMMON LYNX Parts SectionITEM FRONT HYDRAULIC PUMPContinued PART NO. QTY2011 Alamo Group Inc 50IN AND 60IN ROTARY MOTOR BREAKDOWNCOMMON LYNX Parts SectionITEM 50IN AND 60IN ROTARY MOTOR BREAKDOWNContinued PART NO. QTY2011 Alamo Group Inc 50IN AND 63IN FLAIL MOTOR BREAKDOWNCOMMON LYNX Parts SectionITEM 50IN AND 63IN FLAIL MOTOR BREAKDOWNContinued PART NO. QTY2011 Alamo Group Inc COOLER OPTIONCOMMON LYNX Parts SectionITEM COOLER OPTIONContinued PART NO. QTYPART NO. QTY PUMP AND GRILL GUARD OPTIONSITEM DESCRIPTIONPART NO MANUAL LIFT VALVE SWITCH BOXITEM DESCRIPTION2011 Alamo Group Inc MANUAL LIFT VALVE SCHEMATICCOMMON LYNX Parts SectionPART NO SOLENOID SWITCH BOX AND WIRINGITEM DESCRIPTIONPART NO ON-OFFVALVE ASSEMBLYITEM DESCRIPTION2011 Alamo Group Inc ON-OFFVALVE HYDRAULIC SCHEMATICCOMMON LYNX Parts Section2011 Alamo Group Inc NOTESCOMMON LYNX Parts Section2011 Alamo Group Inc CLEAN CUTTER HEADCOMMON LYNX Parts Section2011 Alamo Group Inc CLEAN CUTTER ASSEMBLYCOMMON LYNX Parts Section2011 Alamo Group Inc CLEAN CUTTER OPERATIONCOMMON LYNX Parts Section2011 Alamo Group Inc CLEAN CUTTER OPERATION - CONTINUEDCOMMON LYNX Parts Section2011 Alamo Group Inc CLEAN CUTTER MAINTENANCECOMMON LYNX Parts SectionPART NO CLEAN CUTTER BLADE AND TEETH PARTSITEM DESCRIPTION2011 Alamo Group Inc CARBIDE TIP REPLACEMENTCOMMON LYNX Parts Section2011 Alamo Group Inc NOTESCOMMON LYNX Parts Section2011 Alamo Group Inc FIRE SUPRESSION SYSTEMCOMMON LYNX Parts Section2011 Alamo Group Inc FIRE SUPRESSION SYSTEM PARTSCOMMON LYNX Parts SectionITEM FIRE SUPRESSION SYSTEM PARTSContinued PART NO. QTY2011 Alamo Group Inc FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATICCOMMON LYNX Parts Section2011 Alamo Group Inc WETCUTCOMMON LYNX Parts SectionPART NO WETCUT 50 GALLON TANK MOUNTITEM DESCRIPTIONPART NO WETCUT 100 OR 150 GALLON TANK MOUNTITEM DESCRIPTION2011 Alamo Group Inc WETCUT TANK PLUMBINGCOMMON LYNX Parts SectionITEM WETCUT TANK PLUMBINGContinued PART NO. QTY2011 Alamo Group Inc WETCUT SPRAYER HEAD ASSEMBLYCOMMON LYNX Parts SectionITEM WETCUT SPRAYER HEAD ASSEMBLYContinued PART NO. QTY2011 Alamo Group Inc WETCUT CABLESCOMMON LYNX Parts SectionWARRANTY SECTION Warranty SectionPage WARRANTY INFORMATION THERE ARE NO WARRANTIES WHICH EXTENDBEYOND THOSE EXPRESSED HEREIN SAFETY IS YOU ONE LAST WORDThis manual cannot possibly cover all of the TO THE OWNER / OPERATOR / DEALER OWNER REQUIREMENTSOPERATOR REQUIREMENTS Printed in USA Tiger Corporation