Troubleshooting | Woodstock W1754S guide

SERVICE

W1754 20" Planer With Mobile Base

Troubleshooting

This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!

PROBLEM				POSSIBLE CAUSE		CORRECTIVE ACTION
Motor will not start.			1.	Emergency stop button depressed.	1.	Rotate clockwise until it pops out/replace.
			2.	Thermal protection circuit. Breaker	2.	Unplug machine, open magnetic switch cover, turn
				amperage is set too low, or motor		amperage dial on Thermal Protection Circuit Breaker
				is at fault.		to a higher amperage setting. If switch is maxed out,
						replace motor.
			3.	Open circuit in motor or loose con-	3.	Inspect all lead connections on motor for loose or
				nections.		open connections.
			4.	Start capacitor at fault.	4.	Replace start capacitor.
Fuses or	circuit breakers		1.	Short circuit in line cord or plug.	1.	Repair or replace cord or plug for damaged insula-
blow.						tion and shorted wires.

Motor fails to develop full			1.	Undersized wires or circuits too	1.	Increase wire sizes or reduce length of the circuit.
power (output of		motor		long.
decreases	rapidly	with	2.	Motor run capacitor at fault.	2.	Replace run capacitor.
decrease	in voltage at
motor terminals).
Motor overheats.			1.	Motor overloaded during opera-	1.	Reduce cutting load; take lighter cuts.
				tion.
			2.	Air circulation through the motor	2.	Clean out motor to provide normal air circulation.
				restricted.
Motor stalls or shuts off			1.	Motor overloaded during opera-	1. Reduce cutting load; take lighter cuts.
during a cut.				tion.
			2.	Thermal protection circuit breaker	2.	Unplug machine, open magnetic switch cover, turn
				amperage is set too low or motor is		amperage dial on Thermal Protection Circuit Breaker
				at fault.		to a higher amperage setting. If switch is maxed out,
						replace motor.
			3.	Short circuit in motor or loose con-	3.	Repair or replace connections on motor for loose or
				nections.		shorted terminals or worn insulation.
			4.	Circuit breaker tripped.	4.	Install correct circuit breaker; reduce # of machines
						running on that circuit.

Cutterhead slows or squeals			1.	V-belt loose.	1.	Tighten V-belt (Page 24).
when cutting, especially on			2.	V-belt worn out.	2.	Replace V-belt (Page 24).
start-up.
Loud repetitious noise			1.	Pulley setscrews or keys are miss-	1. Inspect keys and setscrews. Replace or tighten if
coming from machine.				ing or loose.		necessary.
			2.	Motor fan is hitting the cover.	2.	Adjust fan cover mounting position, tighten fan, or
			2.	Motor fan is hitting the cover.		shim fan cover.
						shim fan cover.
			3.	V-belts are damaged.	3.	Replace V-belts (Page 24).
			3.	V-belts are damaged.
Vibration when running or			1.	Loose or damaged knife.	1. Tighten or replace knife (Page 27).
cutting.			2.	Damaged V-belt.	2.	Replace V-belt (Page 24).
			3.	Worn cutterhead bearings.	3.	Check/replace cutterhead bearings.

Control panel buttons do			1.	Wiring switched or damaged.	1.	Check wiring, switch or replace damaged wires.
not illuminate.			2.	Faulty button.	2.	Replace button.

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Woodstock W1754S owner manual Troubleshooting, Problem Possible Cause Corrective Action

Contents

Model W1754S Planer With Spiral Cutterhead B68=C HE886IDCH `gg`e`d\ej`fej Xikfe Headstock Breakdown Headstock Parts List Description Gearbox Breakdown Cabinet Breakdown Gearbox Parts List Table Breakdown Columns Breakdown Labels & Cosmetics Page Planer with Mobile Base Page Contents Introduction Woodstock Technical Support Introduction Controls and Features Safety Standard Safety Instructions Always Lock Mobile Bases Before Operating Machinery Additional Safety Instructions for Planers Electrical Specifications Electrical220V Operation Unpacking SetupItems Needed for Setup Inventory Machine Placement Lifting PlanerHardware and Tools Not Shown Cleaning Machine These items are coated and must be cleaned Extension Wings Extension wing fasteners Leveling controls To install the handwheel, do these steps To install the caster and foot pedal, do these stepsHandwheel, Dust Hood Caster Connecting to Power Gearbox Oil LevelTo check the gearbox oil level, do these steps Test Run To perform a test run, do these steps Recommended Adjustments Tighten V-Belts Basic Operation OperationsGeneral Basic steps of operating the planer are as follows Operation Tips Feed Speed Feed control knob positions Adjustment Height Range 002-0.020 To adjust the bed rollers, do these stepsBed Rollers Accessories Planer Accessories Operations Maintenance CleaningMaintenance Schedule To adjust/replace the V-belts, do these steps BeltsPulley Alignment on Lubrication Service Inspecting KnivesTo inspect the knives, do these steps Setting/Replacing Knives To set the knives, do these steps To adjust the chain tension, do these steps Chain Tension Table Parallelism Maximum Allowable Tolerances To adjust the table parallelism, do these steps Table micro-adjustment screws Rollers, Breaker Pressure Bar Heights Distance Below Knife Edge at *BDC Location Service To adjust roller spring tension, do these steps Spring Tension Scale Calibration Loosen the chip deflector mounting bolts see FigureTo calibrate the scale, do these steps Anti-Kickback Fingers Anti-kickback fingers Pulley Alignment Example of checking belt Alignment W1754 Electrical Components Motor junction box W1754 20 Planer With Mobile Base Troubleshooting Problem Possible Cause Corrective Action Cutting Headstock Assembly Parts Breakdown Headstock Assembly Parts List PART# Description Cutterheadpulley Gearbox Parts Breakdown XPSB06M CAPSCREWM6-1X25 Base Breakdown Base Parts List Table Breakdown & List Columns Breakdown Columns Parts List Labels & Cosmetic Parts Warranty Page Warranty Registration Comments BOX BELLINGHAM, WA